Viper FANG 20HD-EU Руководство пользователя

V

F82881EU REV:02 2014.03.25

User Manual

Original instructions

FANG 20HD-EU

ENGLISH

OPERATING LNSTRUCTIONS..................................................................... 1-6, 7-26

DEUTSCH BEDİENUNGSANLEİTUNG......................................................................... 1-6, 27-48

FRANÇAİS MANUEL D’UTILISATION.......................................................................... 1-6, 49-69

NEDERLANDS GEBRUIKERS HANDLEIDING................................................................... 1-6, 70-89

ITALIANO ISTRUZIONI PER L’USO...................................................................................

1-6, 90-110

ESPAÑOL MANUAL DE USUARIO............................................................................... 1-6, 111-130

PORTUGUÊS MANUAL DO UTILIZADOR.......................................................................

1-6, 131-150

ΕΛΛΗΝΙΚΆ ΕΓΧΕΙΡΊ∆ΙΟ ΧΡΉΣΤΗ................................................................................. 1-6, 151-174

TÜRKÇE KULLANIM KILAVUZU...............................................................................

1-6, 175-194

ČESKÝ

NÁVOD K OBSLUZE..................................................................................... 1-6, 195-214

POLSKI INSTRUKCJA OBSŁUGI..............................................................................

1-6, 215-234

MAGYAR KEZELÉSI UTASÍTÁS.................................................................................. 1-6, 235-254

ROMÂNĂ MANUAL DE UTILIZARE........................................................................... 1-6, 255-274

РУССКИЙ РУКОВОДСТВО ПОЛЬЗОВАТЕЛЯ......................................................... 1-6, 275-295

БЪЛГАРСКИ РЪКОВОДСТВО НА ПОТРЕБИТЕЛЯ..............................................

1-6, 296-316

Company information:

www.vipercleaning.eu

i

[email protected]

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TABLE OF CONTENT

INTRODUCTION………………………………………………………………………………………………………… 8

MANUAL PURPOSE AND CONTENTS………………………………………………………………………………… 8

TARGET ……………………………………………………………………………………………………………………8

HOW TO KEEP THIS MANUAL………………………………………………………………………………………… 8

DECLARATION OF CONFORMITY…………………………………………………………………………………… 8

IDENTIFICATION DATA…………………………………………………………………………………………………8

OTHER REFERENCE MANUALS……………………………………………………………………………………… 8

SPARE PARTS AND MAINTENANCE………………………………………………………………………………… 8

CHANGES AND IMPROVEMENTS…………………………………………………………………………………… 8

PURPOSE AND INTENDED USE…………………………………………………………………………………… 8

CONVENTIONS………………………………………………………………………………………………………… 9

UNPACKING/DELIVERY……………………………………………………………………………………………… 9

SAFETY…………………………………………………………………………………………………………………… 9

SYMBOLS USED TO MARK INSTRUCTIONS………………………………………………………………………… 9

GENERAL INSTRUCTIONS……………………………………………………………………………………………10

MACHINE DESCRIPTION………………………………………………………………………………………………13

MACHINE STRUCTURE………………………………………………………………………………………………13

ACCESSORIES/OPTIONS………………………………………………………………………………………………14

WIRING DIAGRAM (FANG20HD-EU )………………………………………………………………………………16

OPERATION………………………………………………………………………………………………………………17

BEFORE STARTING THE MACHINE…………………………………………………………………………………..17

WHILE OPERATING MACHINE…………………………………………………………………………………… ….21

MAINTENANCE…………………………………………………………………………………………………………23

DAILY MAINTENANCE…………………………………………………………………………………………………23

WEEKLY MAINTENANCE……………………………………………………………………………………………23

MONTHLY MAINTENANCE……………………………………………………………………………………………23

VACUUM SYSTEM MOTOR FILTER CLEANING……………………………………………………………………23

SOLUTION/CLEAN WATER FILTER CLEANING……………………………………………………………………24

SQUEEGEE BLADE CHECK AND REPLACEMENT…………………………………………………………………24

BRUSH/PAD CLEANING………………………………………………………………………………………………25

TROBLESHOOTING……………………………………………………………………………………………………25

STORAGE………………………………………………………………………………………………………………26

RECYCLING THE CLEANER…………………………………………………………………………………………26

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INTRODUCTION

NOTE

The numbers in brackets refer to the components shown in Machine Description chapter.

MANUAL PURPOSE AND CONTENTS

The purpose of this Manual is to provide the operator with all necessary information to use the machine properly, in a safe and

au-tonomous way. It contains information about technical data, safety, operation, storage, maintenance, spare parts and

disposal. Before performing any procedure on the machine, the operators and qualiﬁed technicians must read this manual

carefully. Contact Viper in case of doubts concerning the interpretation of the instructions and for any further information.

TARGET

This manual is intended for operators and technicians qualiﬁed to perform the machine maintenance.

The operators must not perform procedures reserved for qualiﬁed technicians. Viper will not be answerable for damages

coming from the non-observance of this prohibition.

HOW TO KEEP THIS MANUAL

The User Manual must be kept near the machine, inside an adequate case, away from liquids and other substances that can

cause damage to it.

DECLARATION OF CONFORMITY

The declaration of conformity, supplied with the machine, certiﬁes the machine conformity with the law in force.

NOTE

Two copies of the original declaration of conformity are provided together with the machine documentation.

The CE-declaration is printed in the Quick Start Guide.

IDENTIFICATION DATA

The machine model and serial number are marked on the plate.

This information is useful when requiring machine spare parts. Use the following table to write down the machine

identiﬁcation data.

MACHINE mode....................................................

..............

MACHINE serial number.......................................................

OTHER REFERENCE MANUALS

− Service Manual (can be consulted at Viper Service Centers)

− Spare Parts List (see www.vipercleaning.eu)

SPARE PARTS AND MAINTENANCE

All necessary operating, maintenance and repair procedures must be performed out by qualiﬁed personnel or by Viper Service

Centers. Only original spare parts and accessories must be used. Contact Viper for service or to order spare parts and

accessories, specifying the machine model and serial number.

CHANGES AND IMPROVEMENTS

Viper constantly improves its products and reserves the right to make changes and improvements at its discretion without being

obliged to apply such beneﬁts to the machines that were previously sold.

Any change and/or addition of accessories must be approved and performed by Viper.

PURPOSE AND INTENDED USE

All automatic cleaning machines are exclusively intended for the wet cleaning of water-resistant floor coverings in building

interiors.

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The automatic cleaning machines cannot be used for ﬁtted carpet and carpet cleaning.

This appliance is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops, ofﬁces and rental

businesses.

Any other use is considered as improper use. The manufacturer accepts no liability for any damage resulting from such use.

The risk for such use is borne solely by the user.

Proper use also includes proper operation, servicing and repairs as speciﬁed by the manufacturer.

Changes made to the automatic machines by the users themselves rule out the liability of the manufacturer for any resultant

damage.

Floor coverings are to be checked with regard to the suitability of this cleaning method before the use of the machine!

Note the surface pressure in the case of point-elastic floors, e.g. in gymnasiums!

The manufacturer accepts no liability for damage to the machine and the floor covering to be cleaned which is caused by the

use of the wrong brushes and cleaning agents.

CONVENTIONS

Forward, backward, front, rear, left or right and up are intended with reference to the operator’s position, that is to say in

working position.

UNPACKING/DELIVERY

To unpack the machine, carefully follow the instructions on the packing.

When the machine is delivered, check that the packing and the machine were not damaged during transportation. In case of

visible damages, keep the packing and have it checked by the carrier that delivered it. Call the carrier immediately to ﬁll in a

damage claim.

Check contents of package to ensure that the following items are included:

− machine

− squeegee assembly

− brush driver (and pad driver)

SAFETY

The following symbols indicate potentially dangerous situations. Always read this information carefully and take all necessary

precau-tions to safeguard people and property.

The operator’s cooperation is essential in order to prevent injury. No accident prevention program is effective without the total

coop-eration of the person responsible for the machine operation. Most of the accidents that may occur in a factory, while

working or moving around, are caused by failure to comply with the simplest rules for exercising prudence. A careful and

prudent operator is the best guarantee against accidents and is essential for successful completion of any prevention program.

SYMBOLS USED TO MARK INSTRUCTIONS

DANGER!

Danger that leads directly to serious or irreversible injuries, or even death.

WARNING!

Danger that can lead to serious injuries or even death.

CAUTION!

Danger that can lead to minor injuries and damage.

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NOTE

Indicates a remark related to important or useful functions.

GENERAL INSTRUCTIONS

Speciﬁc warnings and cautions to inform about potential damages to people and machine are shown below.

The appliance must

− only be used by persons, who have been instructed in its correct usage and explicitly commissioned with the task of

operating it

− only be operated under supervision

− not be used by children

The workplace is behind the cleaner.

Do not use any unsafe work techniques.

Always guide the cleaner with both hands on the handle.

When the cleaner is stationary, switch off the brush unit immediately to prevent damage to the floor covering.

Switch off the appliance and disconnect the battery plug in the following situations:

− Prior to cleaning and servicing

− Prior to replacing components

− Prior to changing over the appliance

Use of the cleaner is subject to current national regulations. Besides the operating instructions and binding accident prevention

regu-lations valid in the country of use, observe recognized regulations for safe and proper work.

TRANSPORT

When transporting the cleaner in elevators

− observe current safety regulations, in particular with regard to carrying capacity.

OPERATION

In order to prevent unauthorized use of the appliance, the power source is to be switched off or locked, for example, by

removing the key of the power switch.

Take all necessary precautions to prevent hair, jewels and loose clothes from being caught by the machine moving parts.

Before using the machine, close all doors and/or covers.

The machine working temperature must be between 0°C and +40°C.

The humidity must be between 30% and 95%.

Do not use the machine as a means of transport.

In case of ﬁre, use a powder ﬁre extinguisher, not a water one.

Do not tamper with the machine safety guards and follow the ordinary maintenance instructions scrupulously.

Do not allow any object to enter into the openings. Do not use the machine if the openings are clogged. Always keep the

openings free from dust, hairs and any other foreign material which could reduce the air flow.

Do not remove or modify the plates afﬁxed to the machine.

If the machine is used according to the instructions, the vibrations are not dangerous. The machine vibration level is less than

2.5 m/s

2

(98/37/EEC-EN 1033/1995).

The Hand/arm vibration levels are well below 2,5 m/s

2

(measured according to ISO 5349), which is the limit for an 8 hour

continuous working period.

This machine must not be used on roads or public streets.

Viper machines can be used in combination with standard detergents which cannot damage any materials of Viper machines

(no use of solvents or other aggressive liquid materials). Viper will not pay any claims regarding using aggressive detergents in

Viper machines. If you need a special detergent for cleaning purposes, please contact your Viper dealer.

Pay attention during machine transportation when temperature is below freezing point. The water in the tank or in the hoses

could freeze and seriously damage the machine.

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MAINTENANCE

To ensure machine proper and safe operation, the scheduled maintenance shown in the relevant chapter of this manual, must be

performed by the authorised personnel or by Viper Service Center.

Carefully read all the instructions before performing any maintenance/repair procedure.

Do not work under the lifted machine without supporting it with safety stands.

Do not wash the machine with direct or pressurised water jets, or with corrosive substances.

GUARANTEE

Our general conditions of business are applicable with regard to the guarantee.

Unauthorised modiﬁcations to the appliance, the use of incorrect brushes and detergents in addition to using the appliance in a

way other than for the intended purpose exempt the manufacturer from any liability for the resulting damage.

TESTS AND APPROVALS

Electrical tests must be performed in accordance with the provisions of safety regulations (BGV A3) and to DIN VDE 0701

Part 1 and Part 3.

In accordance with DIN VDE 0702 these tests must be performed at regular intervals and after repairs or modiﬁcations.

ELECTRICAL COMPONENTS

DANGER

Batteries.

Risk of explosion.

 Battery charging produces highly explosive hydrogen gas. Keep the tank assembly open during battery

charging and perform this procedure in well-ventilated areas and away from naked flames.

 To reduce the risk of ﬁre, electric shock, or injury, do not leave the machine unattended when it is

plugged in. Before performing any maintenance procedure, disconnect the battery charger cable from the

electrical mains.

 Do not smoke while charging the batteries.

 The use of non-genuine spare parts, accessories, batteries and chargers can impair the safety of the

appliance. Only use spare parts and accessories from Viper and use batteries and chargers which VIPER

recommend. When using non-certiﬁed and not recommended batteries and chargers, VIPER will not

cover the cost of damages (warranty) caused of this.

CAUTION

Battery charger.

Electric shock due to faulty mains connecting lead or charger cable.

Touching a faulty mains connecting lead or charger cable can result in serious or even fatal injuries.

 Keep the battery away from sparks, flames and incandescent material. During the normal operation

explosive gases are released.

 Before using the battery charger, ensure that frequency and voltage values, indicated on the machine

serial number plate, match the electrical mains voltage.

 Do not damage the mains power lead (e.g. by driving over it, pulling or crushing it).

 Regularly check whether the power cord is damaged or shows signs of ageing.

 Have the faulty mains connecting lead replaced by your Viper service representative or a qualiﬁed

electrician prior to using the appliance again.

 Do not pull or carry the machine by the battery charger cable and never use the battery charger cable as a

handle. Do not close a door on the battery charger cable, or pull the battery charger cable around sharp

edges or corners.

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 Keep the battery charger cable away from heated surfaces.

 Do not charge the batteries if the battery charger cable or the plug are damaged. If the machine is not

working as it should, has been damaged, left outdoors or dropped into water, return it to the Service

Center.

STAIRS AND GRADIENTS

CAUTION

Risk of tipping and slipping on stairs and gradients.

When negotiating stairs and gradients, there is a risk of personal injuries and damage to property.

 Do not negotiate steps.

 Only use the appliance on level surfaces with a maximum gradient of 2 %.

FLOOR COVERINGS

CAUTION

Damage to sensitive floor coverings.

Particularly sensitive floor coverings can be damaged by cleaning.

 Before using the cleaner, check whether floor coverings are suitable for this cleaning technique.

 Beware of area compression in point-elastic floors, e.g. in gym halls.

 Only use cleaning agents approved by Viper.

MATERIALS HAZARDOUS TO HEALTH

WARNING

Materials hazardous to health in floor coverings.

Floor coverings can contain materials that are hazardous to health, which dissolve during cleaning.



Do not clean floor coverings from which dusts or liquids that are hazardous to health can dissolve.

RISK OF EXPLOSION

WARNING

Flammable and explosive materials.

Risk of explosion in explosive atmosphere or areas where flammable and explosive materials are stored.

 Do not operate the machine near dangerous, flammable and/or explosive powders, liquids or vapours.

SPARE PARTS AND ACCESSORIES

CAUTION

Non-genuine components and unsuitable detergents.

The use of non-genuine parts and unsuitable detergents can impair the safety of the appliance and lead to

damage.

 Only use spare parts and accessories from Viper.

 Only use the accessories and detergents supplied with the appliance or those speciﬁed in the operating

instructions.

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MACHINE DESCRIPTION

MACHINE STRUCTURE

1. Main power ON/OFF switch

2. Vacuum ON/OFF switch

3. Battery level meter

4. Brush ON/OFF switch

5. Brush pressure meter

6. Solution ON/OFF switch

7. Brush pressure UP/DOWN switch

8. Solution control knob

9. Speed control knob

10. Circuit breakers

11. Recovery tank drain hose

12. Squeegee adjustment nut & shaft

13. Squeegee assembly

14. Scrub head actuator

15. Solution tank level sight tube

16. Console adjustment levers

17. Rear solution fill

18. Reverse switch

19. Squeegee lift lever

20. Control housing

21. Operating triggers

22. Solution tank

23. Rear casters

24. Transport wheels

25. Scrub head

26. Scrub head skirt

27. Skirt housing latch

28. Protective rollers

29. Front solution fill

30. Recovery tank

31. Recovery tank lid

32. Key switch

33. Squeegee vacuum hose

34. Squeegee mounting handwheel

Squeegee mounting handwheel

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ACCESSORIES/OPTIONS

In addition to the standard components, the machine can be equipped with the following accessories/options, according to the

ma-chine speciﬁc use:

 Brush

 Pad driver

For further information concerning the optional accessories, contact an authorised retailer.

TECHNICAL DATA

Model

FANG 20HD-EU

(1 brush/pad-holder, with drive system)

Machine height

mm

990

Solution/clean water tank capacity

l

61

Recovery water tank capacity

l

61

Front wheel diameter

mm

76

Rear wheel diameter

mm

200

Vacuum system motor power

W

400

Drive system motor power

W

250

Drive speed (variable)

km/h

0 – 4.5

Gradeability

%

2

Sound pressure level at workstation

dB(A)

69

Standard batteries

Ah @ 20 h

2 x 12V/215AmP.hR

Vacuum system circuit capacity

mm H2O

1.397

Cleaning width

mm

510

Squeegee width

mm

750

Machine maximum length

mm

1.350

Machine width without squeegee

mm

560

Brush diameter

mm

510

Weight without batteries and with empty tanks

kg

107

Maximum weight with batteries and full tanks

kg

181

Brush motor power

W

560

Brush speed

rpm

200

Brush/pad-holder pressure

kg UP TO91

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WIRING DIAGRAM (FANG20HD-EU )

WIRING DIAGRAM(FANG20HD-EU)

Colour codes

BLK Black

BLU Blue

GRU Green

RED Red

WHT White

1 BATTERY CAPACITY LIGHTS insert translation

2 MAIN SWITCH

insert translation

3 VACUUM SWITCH

insert translation

4 BRUSH SWITCH

insert translation

5 SOLUTION SWITCH

insert translation

6 AMMETER

insert translation

7 ACTUATOR

insert translation

8 TRIGGER SWITCH

insert translation

9 SPEED CONTROL BOARD

insert translation

10 DIRECTION SWITCH

insert translation

11

RIGHT BRUSH CIRCUIT

BREAKER

insert translation

12 KEY SWITCH

insert translation

13 MAIN CIRCUIT BREAKER

insert translation

14 BRUSH SOLENOID

insert translation

15 PCB

İnsert translation

16 SOLUTION SOLENOID

İnsert translation

17 ACTUATOR MOTOR

insert translation

18 BRUSH MOTOR

insert translation

19 VACUUM MOTOR

insert translation

20 DRIVE MOTOR

insert translation

21 VACUUM SOLENOID

insert translation

22 VACUUM CIRCUIT BREAKER

insert translation

23 MAIN SOLENIOD

insert translation

24 CHARGER PLUG

insert translation

25 BATTERY

insert translation

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OPERATION

BEFORE STARTING THE MACHINE

WARNING!

On some points of the machine there are some adhesive plates indicating:

DANGER

WARNING

CAUTION

CONSULTATION

While reading this Manual, the operator must pay careful attention to the symbols shown on the plates. Do not cover these

plates for any reason and immediately replace them if damaged.

BATTERY INSTALLATION

WARNING!

The electric components of the machine can be seriously damaged if the batteries are either improperly

installed or connected. The batteries must be installed by qualiﬁed personnel only.

 Set the function electronic board and the battery charger (optional) according to the type of batteries used

(WET or GEL).

 Check the batteries for damage before installation.

 Disconnect the battery connector and the battery charger plug.

 Handle the batteries with great care.

 Install the battery terminal protection caps supplied with the machine.

The machine requires two 12 V batteries, connected according to the below diagram:

There are no batteries on the machine from factory, but customers can purchase batteries ( WET or GEL).

 Buy appropriate batteries (see Technical Data paragraph).

 For battery choice and installation, apply to qualiﬁed battery dealers.

 Set the machine and the battery charger according to the type of batteries installed (WET or GEL) as shown in the

following para-grap

a) When batteries (WET or GEL) are already installed and ready to be used

 Check that the batteries are connected to the machine with the charger plug.

 Insert the ignition key (32) and turn it to “on”.

If the green warning light (3) turns on, the batteries are ready to be used.

If the yellow or red warning light (3) turns on, the batteri es must be charged (see the procedure in Maintenance

chapter).

b) When batteries (WET) are installed on the machine, but without electrolyte

 Open the cover (31) and check that the recovery water tank (30) is empty, otherwise empty it with the drain hose (11).

 Carefully lift the tank (30).

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WARNING!

Pay attention when using sulphuric acid, as it is corrosive. If it comes in contact with skin or eyes, rinse

thoroughly with water and consult a physician.

Batteries have to be ﬁlled in a well-ventilated area. Wear protective gloves.

 Fill up the battery cells with sulphuric acid for batteries (density 1.27 to 1.29 kg at 25°C) in accordance with the

instructions shown in the Battery Manual. The correct quantity of sulphuric acid is shown in the Battery Manual.

 To avoid damaging the floor, dry with a cloth both acid and water on the top of the batteries after charging.

 Let the batteries rest and ﬁll in with sulphuric acid in accordance with the instructions shown in the Battery Manual.

 Charge the batteries (see the procedure in Maintenance chapter).

BATTERY CHARGER SETTING

 The charger default setting is common position for AGM,Gel,SLA,VRLA from factory

 If needed use WET position only for lead batteries. Please contact dealer.

PRE-OPERATION CHECKS

 Sweep the outside of the machine.

 Make sure the voltage of machine conforms to local voltage.

 Check that squeegee is properly installed.

 Check that brush / pad is properly installed.

INSTALLING PAD DRIVER OR BRUSH

 Ensure that the machine is turned off.

 Lower brush head assembly to the floor by stepping on the foot pedal and pushing pedal forward.

 Tilt the machine backward to access the drive motor hub.

NOTE

Remove the squeegee assembly prior to tilting the machine backwards. It makes the process faster and easier.

WARNING!

Do not keep the machine tilted back for a long time. This could cause battery acid to leak from the batteries.

 If using a pad driver, ﬁrst attach the appropriate pad to the pad driver surface.

 Mount the pad driver or brush to the drive motor hub by lining up the three studs with the three holes in the drive motor

hub. Once in the holes, rotate the driver toward the spring clip to lock driver into place.

MOUNTING THE SQUEEGEE

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