Tripp Lite BP480V370, BP480V370NB Инструкция по применению

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1111 W. 35th Street, Chicago, IL 60609 USA • www.tripplite.com/support

Owner’s Manual

Extended-Run Battery Cabinet

Models: BP480V370, BP480V370NB

Not suitable for mobile applications.

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Table of Contents

1. Introduction

1. Introduction 2

Features 2

2. Important Safety Instructions 3

Installation and Location Warnings 3

Connection Warnings 3

Battery Warnings 4

3. Battery Cabinet Installation 4

3.1 Preparation 4

3.2 Transportation 5

3.3 Mechanical Check 5

3.4 Internal Wiring (Typical) 5

3.5 Preliminary Electrical Check 5

(After Battery Installation)

3.6 Battery Cabinet Placement 5

3.7 Electrical Connection 6

3.8 Final Electrical Check 6

4. Operation and Charging 7

4.1 Determine Charging Voltages 7

4.2 Initial Charge 7

4.3 Operational Check 7

5. Maintenance 7

5.1 Maintenance Schedule 7

5.1.1 Quarterly Check 7

6. Mechanical Data 8

6.1 Physical Measurements 8

6.2 Battery Requirements 9

7. Installation 10

7.1 Battery Pre-Installation 10

7.2 Cable Jumpers and Internal Wiring 11

7.2.1 Included Cable Jumpers Speciﬁcations 11

7.2.2 Battery Cabinet Internal Wiring 12

7.2.3 Battery Cabinet Parallel Installation 13

7.3 Battery Installation 14

7.4 Installation Speciﬁcations 23

7.4.1 Installation and Floor Loading Information 23

7.4.2 Recommended Torque 23

8. Storage and Service 23

9. Warranty and Product Registration 24

Español 25

Русский 49

Tripp Lite’s Extended-Run Battery Cabinets connect to SmartOnline® UPS Systems to provide long-lasting battery backup for data centers,

telecommunications, networks, industrial facilities, security, emergency systems and other mission-critical applications that require high

capacity, high availability and extended runtime.

Features

• Battery cabinets are available in two options: BP480V370 and BP480V370NB. The BP480V370 model includes jumpers, terminals,

breaker, and 40 x of CSB GPL 121000 batteries in a separate pallet for a complete installation. The BP480V370NB model is a similar kit

but without batteries, allowing users the ﬂexibility to purchase batteries for the cabinet separately.

• Battery cabinets are available in voltages of 480V DC and capacities option of 100Ah @ C20 to 1.67VPC.

• Battery cabinets contain multiple 12V DC batteries connected in series for higher voltages. Up to 3 battery cabinets may be connected in

parallel for increased runtime.

• Each battery cabinet contains 6 shelves with 5, 6, or 7 individual batteries (maximum) per shelf.

• Hinged lockable door facilitates access to batteries for periodic maintenance.

• A minimum of 130 mm clearance is located above the individual batteries for access to terminals.

• Battery cabinet is constructed of heavy gauge steel.

• Baked powder coat ﬁnish provides chip and corrosion resistance.

• Battery cabinet ships bolted to pallet with a double layer of protective stretch wrap and integrated corner and top protection.

• Appropriate ventilation and convection cooling of individual batteries is provided via spacing between batteries. Front and rear vents allow

the free ﬂow of warmer air out of the battery cabinet.

• A molded case circuit breaker is provided for overcurrent protection.

• User-supplied power output cables can be fed into the battery cabinet via built-in conduit knockouts on top of the cabinet.

• For improved safety, higher power density and minimized maintenance, the cabinet systems use Valve-Regulated Lead-Acid (VRLA)

recombinant batteries. The electrolyte in these batteries is immobilized in either an absorbent mat separator or a gelling medium,

eliminating the spilling hazards and maintenance requirements of free liquid electrolyte. There is no need to add water or measure speciﬁc

gravity.

• Because the batteries are recombinant cells that employ an oxygen recombination cycle, minimal gasses are emitted during normal ﬂoat

charging. Each cell contains an individual valve, which releases the gas products from overcharge and prevents pressure build-up within

the cell.

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2. Important Safety Instructions

SAVE THESE INSTRUCTIONS

All sections of this manual contain instructions and warnings that must be followed during the installation and operation of the

battery cabinet described in this manual. Read ALL instructions thoroughly before attempting to move, install or connect your

battery cabinet.

Failure to heed these warnings may affect your warranty and cause serious property damage and/or personal injury.

DANGER! LETHAL HIGH VOLTAGE HAZARD!

All wiring should be performed by a qualiﬁed electrician in accordance with the warnings in this manual and all

applicable electrical and safety codes. Incorrect wiring may cause serious personal injury and property damage.

Installation and Location Warnings

• Install the battery cabinet in a controlled indoor environment, away from moisture, temperature extremes, ﬂammable liquids and gasses,

conductive contaminants, dust and direct sunlight.

• Install the battery cabinet in a level, structurally sound location.

• The battery cabinet is extremely heavy. Exercise caution when moving or lifting the unit.

• Operate the battery cabinet at indoor temperatures between 0° C and 40° C only. For best results, maintain an ambient indoor

temperature of 25° C.

• Allow adequate space around the front and rear of the battery cabinet for proper ventilation. Do not block, cover or insert objects into the

battery cabinet’s external ventilation openings.

• Do not place any object on the battery cabinet, especially containers of liquid.

• Do not attempt to stack the battery cabinet. Attempting to stack the battery cabinet may cause permanent damage and create a potential

for serious personal injury.

• Do not attempt to unpack or move the battery cabinet without assistance. Use appropriate handling equipment rated to bear the weight

and bulk of the battery cabinet, such as freight elevators, pallet jacks and forklifts. (Fully extend forks under load. Spread forks to

maximum possible width under load. Lift cabinet from bottom only. Wear safety shoes.)

• For emergency use, install a ﬁre extinguisher rated for energized electrical equipment ﬁres (Class C rating or exact equivalent, with a non-

conductive extinguishing agent) near the battery cabinet.

Connection Warnings

• The battery cabinet contains hazardous high voltages that have the potential to cause personal injury or death from electric shock.

• The battery cabinet has its own energy source. The output terminals may be live, even when the battery cabinet is not connected to a UPS

system.

• The battery cabinet must be suitably grounded according to all applicable electrical wiring regulations.

• Use of this equipment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the

life support equipment or to signiﬁcantly affect its safety or effectiveness is not recommended.

• De-energize all input and output power sources before installing cables or making electrical connections.

• Use ﬂexible cable of sufﬁcient length to permit battery cabinet servicing.

• Use ferrule caps to cover termination cables and prevent frayed ends from shorting on terminal blocks. Use cabling rated VW-1, FT-1 or

better. Use cable sleeves and connector clamps.

• Conﬁrm all cables are marked correctly according to their purpose, polarity and diameter.

• Observe proper polarity by following the positive and negative markings on the unit. Failure to observe proper polarity may damage the

batteries and create a serious risk of personal injury and property damage.

• Wiring and assembly should be performed by trained, qualiﬁed electricians only. Refer to the UPS unit’s Owner’s Manual for wire sizing.

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2. Important Safety Instructions

Battery Warnings

• The battery cabinet does not require routine maintenance by the user. There are no user-serviceable parts inside. Only qualiﬁed,

knowledgeable service personnel familiar with all required precautions should open the access panels for any reason. Keep unauthorized

personnel away from batteries.

• The battery cabinet contains valve-regulated recombinant lead-acid (VRLA) batteries. Do not attempt to add water to these batteries or

sample the electrolyte speciﬁc gravity.

• VRLA batteries can contain an explosive mixture of hydrogen gas. DO NOT SMOKE when near batteries. DO NOT cause ﬂames or sparks

near batteries. Discharge static electricity from body before touching batteries. DO NOT open or mutilate batteries—released electrolyte is

harmful to the skin and eyes and may be toxic. DO NOT dispose of batteries in a ﬁre—they may explode.

• Batteries present a risk of electrical shock and burns from high short-circuit current. Battery connection or replacement should be

performed only by qualiﬁed service personnel observing proper precautions. Use tools with insulated handles. Remove watches, rings or

other metal objects. Wear rubber gloves and boots. Do not short or bridge the battery terminals with any object. Do not lay tools or metal

parts on top of batteries.

• Replace batteries with equivalent batteries (same number and type) available from Tripp Lite.

• The batteries are recyclable. Refer to local codes for disposal requirements. Do not dispose of batteries except through approved channels

in accordance with all applicable local, state and national regulations.

• Do not connect or disconnect batteries when the UPS system is operating from the battery supply or when the unit is not in bypass mode.

Disconnect the charging source prior to connection or disconnecting battery terminals.

• If the charging source remains off for an extended period of time, it should be turned on periodically to allow the batteries to recharge. The

charging source should be turned on and the batteries should be recharged at least one uninterrupted 24-hour period every 3 months.

Failure to recharge the batteries periodically may cause permanent battery damage.

• Allow batteries to charge uninterrupted for 24 hours after installation.

• Do not attempt to service the integrated battery charger (included with “C” models only). Contact Tripp Lite if service is

required.

Note on Labeling

These symbols may appear on the product label:

V~: AC Voltage

V : DC Voltage

: Ground

+: Battery Positive

–: Battery Negative

Refer to the product label for model numbers, voltage ratings and other important information.

3. Battery Cabinet Installation

Read Section 2 – Important Safety Instructions Before Installation

3.1 Preparation

• At your site, prepare to off-load the battery cabinet from the delivery truck and transport it to the ﬁnal installation location. Consider both

the packaged weight and dimensions.

• Make sure the ﬂoor can support the load of the speciﬁc battery cabinet being installed. The battery cabinet must be installed in a

structurally sound area with a level ﬂoor that is able to bear the weight of the battery cabinet and other equipment that will be installed

nearby.

• Draw a wiring schematic representing the cables connected between the battery cabinet’s output terminal blocks and any external

disconnect device, junction box and/or load/rectiﬁer.

• If you plan to store the battery cabinet for an extended period before or after installation, follow the instructions in Section 8. Storage

and Service.

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3. Battery Cabinet Installation

3.2 Transportation

1. Inspect the shipping container(s) for visible damage (do not remove the stretch wrap around the unit until it has been transported to

the ﬁnal installation location). Conﬁrm that the model name and rating match the unit you ordered. If you determine the unit has been

damaged during shipping or if anything appears to be missing, contact Tripp Lite for assistance. Do not attempt to use the unit if it has

been damaged or mishandled.

2. Do not attempt to move or unpack the battery cabinet without assistance. Use appropriate handling equipment rated to bear the weight

and bulk of the battery cabinet, such as freight elevators, pallet jacks and forklifts. (Fully extend forks under load. Spread forks to

maximum possible width under load. Lift cabinet from bottom only. Wear safety shoes.) Conﬁrm load limits for freight elevators, handling

equipment and ﬂoors along the transport route are not exceed by the combined weight of the packaged battery cabinet, handling

equipment and personnel. Conﬁrm that the packaged unit will pass through any doorways along the intended route.

3. The battery cabinet is secured with stretch wrap to protect it during shipping and movement within a facility. Remove the stretch wrap

from the battery cabinet when the unit is in the ﬁnal installation location—not before.

3.3 Mechanical Check

While the assembled cabinet battery system is still on the shipping pallet, inspect all sides for impact or other damage.

1. Open the front door of the battery cabinet.

2. Conﬁrm none of the individual batteries included on a separate pallet are damaged (applies to BP480V370 model only).

3. Conﬁrm that none of the internal parts (terminal blocks, circuit breakers and other parts) have been damaged.

4. Note the individual battery model number. Refer to Section 6.2 for the battery’s terminal type and recommended torque.

5. Use insulated tools to tighten all battery terminal connections to the recommended torque.

6. Use insulated tools to tighten the cables from the positive and negative output terminals at the end batteries to the circuit breaker.

3.4 Internal Wiring (Typical)

• Battery cabinets use multiple 12V DC batteries connected in series to provide nominal DC voltage of 480V DC (±240V DC).

• Internal cabling is sized for speciﬁc application load currents. Do not use any other cable size other than the one provided in the battery

cabinet.

• Each battery cabinet shelf includes a speciﬁc wiring diagram.

• All circuit breakers are in the middle tier of the battery cabinet.

• All load connection polarities will be marked by a POS (+) or NEG (-) label (or an “N” center label for ±240V DC strings).

• All battery cabinets are provided with a branch circuit overcurrent protection device and may be wired directly to the load or UPS.

3.5 Preliminary Electrical Check (After Battery Installation)

1. Reset the circuit breaker to the “On” position and measure the battery cabinet output voltage at the output load connection points.

Measure voltage with a digital voltmeter.

2. The measured voltage should approximately match the voltage listed on the battery cabinet nameplate. The battery cabinet output

voltage will be equal to the number of individual batteries installed in series multiplied by the unit voltage. For example: 40 batteries x

12.84V DC = 513.6V DC output.

3. If the measured voltage is signiﬁcantly different than anticipated, determine the cause (e.g. low charge, shorted cell, reversed battery,

faulty wiring) and correct the voltage disparity before proceeding.

4. Set the circuit breaker to the “off” position as a safety precaution during installation.

3.6 Battery Cabinet Placement

Place the battery cabinet in a cool location with free airﬂow and away from direct heat sources. The lifespan and performance of a battery

may be dramatically affected by elevated temperature, decreasing 50% for each 8.25° C above 25° C.

1. Prepare the surface where the cabinet will be placed. The surface must be clean, ﬂat and able to support the battery cabinet and other

equipment installed nearby. See Section 7.4 for ﬂoor loading speciﬁcations.

2. Allow adequate clearance around the front and rear of the battery cabinet for ventilation and maintenance. The front door must be

accessible to allow easy access to internal batteries, internal fuses and other overcurrent protection devices. See Section 6.1 for

dimensions and battery cabinet measurements.

3. If the cabinet will be anchored to the ﬂoor, install appropriate anchor bolts in the mounting hole located at the bottom of the cabinet. Use

washers to create a level surface between the mounting areas around the anchor bolts.

4. Using extreme caution, remove the bolts securing the battery cabinet to the shipping pallet.

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3. Battery Cabinet Installation

5. Forklift forks should be at maximum width within the cabinet clearance opening and fully inserted to prevent tipping. Lift cabinet from

bottom only. Be careful not to damage the sheet metal ﬂoor of the cabinet with the forks.

6. If the battery cabinet will be secured to the ﬂoor, carefully align and lower the battery cabinet down on the ﬂoor anchor bolts and secure

it in place.

7. If the cabinet will not be secured to the ﬂoor, lower it into the designated space and then level it using shims. Leveling does not affect

performance, but does align the battery cabinet with other equipment in the facility.

3.7 Electrical Connection

DANGER! LETHAL HIGH VOLTAGE HAZARD!

All wiring should be performed by a qualiﬁed electrician in accordance with the warnings in this manual and all

applicable electrical and safety codes. Incorrect wiring may cause serious personal injury and property damage.

• The battery cabinet is connected to the load through a DC circuit breaker. This allows the battery to disconnect from the load and charger

for maintenance and/or repair.

• The DC molded case circuit breakers are CE approved for branch circuit protection. If replacement is required, CE approved components

with the same voltage and current rating must be used.

• The size of the load connection cables must consider maximum allowable voltage drop as well as the cables’ continuous ampere capacity

and anticipated ampere discharge rate of the individual battery cabinet. A maximum voltage drop of 1.5V DC in the load connection

cables is recommended. Refer to the UPS unit’s Owner’s Manual for recommended wire sizes.

• Refer to all applicable local, state and national codes for appropriate cable size and ratings.

• External circuit protection devices (fuses or circuit breakers) must consider the discharge rate of the battery, the wiring to be protected and

the DC short circuit current of the battery.

After performing the installation procedures in Section 7.:

1. Open the front door of the battery cabinet to access internal components. Use a digital voltmeter when voltage measurements are

required.

2. Determine if the battery has been inadvertently grounded by resetting the circuit breaker to the “On” position and measuring the voltage

between the battery cabinet grounding lug and the positive load connection point within the cabinet. This voltage should measure

0 (zero) VDC. If the measured voltage is not zero, determine the cause and correct before proceeding.

3. Return the internal circuit breaker to an open “Off” position as a safety precaution while connecting the output cables. Doing so prevents

damage in the event the cables are accidentally shorted.

4. The top of the battery cabinet includes knockouts for load connection cable entry. Punch out the appropriate knockout and connect the

conduit or cable bushing.

5. The output circuit breaker accommodates cables up to 300 mm

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.

6. Connect an appropriate equipment grounding cable to the grounding lug located on the top of the battery cabinet.

7. Feed the positive and negative cables (and “N” center, if equipped) from the open external disconnect switch or the UPS battery ﬁeld

wiring terminals through the conduit/cable bushing. Connect to the respective output terminals inside the battery cabinet.

3.8 Final Electrical Check

Before closing any connecting circuit breaker or disconnect switch, complete these veriﬁcation steps:

1. Verify the battery cabinet output voltage is correct.

2. If battery cabinets will be operated in parallel, verify that the individual system output voltages match within 2V DC.

3. Verify the voltage measured between either output terminal and the battery cabinet ground is zero.

4. If any of the above veriﬁcation steps show an irregularity, determine and correct the cause before proceeding.

5. Reset the circuit breaker to the “On” position.

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4. Operation and Charging

4.1 Determine Charging Voltages

To determine the appropriate equalization (freshening) charge voltage and ﬂoat charge voltage, multiply the number of batteries connected in

series in the battery cabinet by the recommended charging voltage per unit.

For example:

A +/- 240V DC cabinet containing 40 CSB GPL12100* batteries in series would use the following charging voltages:

Float Charge Voltage = 20 x (13.5 to 13.8V DC/unit average) = +/- 270 to 276V DC

4.2 Initial Charge

After the correct charging voltages have been calculated, follow these steps:

1. Adjust the charger/rectiﬁer equalization and ﬂoat voltage outputs to the appropriate level.

2. Place the charger/rectiﬁer in equalization mode. Tripp Lite SmartOnline UPS units adjust the charging voltage level automatically based on

present battery voltage.

3. Close the disconnect switch/circuit breaker connection from the charger/rectiﬁer to the battery cabinet(s) and start a 24-hour freshening

charge at the equalization charge.

4. After a few minutes on charge, monitor the voltage across several of the individual batteries to assure they are charging at the proper

value.

5. Following completion of the freshening charge, place the charger/rectiﬁer in ﬂoat charge mode. Tripp Lite SmartOnline UPS units adjust

the charging voltage level automatically based on the status of the battery voltage.

6. After the battery cabinet has been on ﬂoat for an additional 1 to 24 hours, complete the operational check (see Section 4.3 below).

4.3 Operational Check

1. Measure and record the total system ﬂoat voltage. Measure at the battery terminals.

2. Measure and record the system ﬂoat current using a clamp-on ammeter.

3. Measure and record the ﬂoat voltage of individual battery units.

4. Measure and record the temperature of several batteries. Measure battery temperature with a digital thermometer by placing the surface

thermocouple on the ﬂat surface of the negative terminal—not the “L” connection surface. An infrared temperature monitor may also be

used.

5. Optional: Perform impedance and conductance tests on individual battery units. These tests require special equipment, but the data can

be useful in trending the system over time or identifying suspect units during later periodic checks. It may be necessary to disconnect the

battery system from the charger/load during these checks.

5. Maintenance

The battery cabinet contains valve-regulated recombinant lead-acid (VRLA) batteries, which are maintenance-free relative to the electrolyte.

You cannot add water to these batteries or sample the electrolyte speciﬁc gravity. It is necessary, however, to periodically check the charging

voltage, temperature and connections of the individual battery units.

5.1 Maintenance Schedule

5.1.1 Quarterly Check

Quarterly maintenance by qualiﬁed service personnel is recommended.

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6. Mechanical Data

6.1 Physical Measurements

Dimensions (H x W x D): 2005 x 647 x 1100 mm

Empty Cabinet Weight: 487 lb. / 221 kg

TOP VIEW

FRONT VIEW

W D

H

SIDE VIEW REAR VIEW

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6.2 Battery Requirements

Lead-Acid Cell Type and Quantity: 12V 100Ah x 40 Batteries

Lead-Acid Battery Maximum Size (H x W x D): 224 x 173 x 343 mm

Terminal Type: M6 Bolt

Terminal Torque (applies to CSB GPL 121000 model): 138.6 kgf•cm/13.58 N•m

6. Mechanical Data

W

D

H

TOP VIEW

FRONT VIEW SIDE VIEW REAR VIEW

CIRCUIT

BREAKER

D

W

H

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7. Installation

7.1 Battery Pre-Installation

Battery cabinet:

The “F” marks the front side of the battery cabinet; the “R” marks the rear side of battery cabinet.

Battery shelf structure:

The cabinet includes 6 shelves total from L1 (bottom) to L6 (top).

F

R

L6

L5

L4

L3

L2

L1

Battery installation should only be performed by qualiﬁed service personnel.

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7.2 Cable Jumpers and Internal Wiring

7.2.1 Included Cable Jumpers Speciﬁcations

1/0 AWG double wire

ITEM DESCRIPTION UNIT CABLE LENGTH (mm) QUANTITY CABLE NUMBER

A UL 1015#11/0AWG BLACK mm 250 28

1

A UL 1015#11/0AWG BLACK mm 300 6

2

A UL 1015#11/0AWG BLACK mm 550 3

3

A UL 1015#11/0AWG BLACK mm 850 1

4

A UL 1015#11/0AWG BLACK mm 550 1 N

A UL 1015#11/0AWG BLACK mm 800 1 N

A UL 1015#11/0AWG BLACK mm 1250 1 BAT+

A UL 1015#11/0AWG BLACK mm 1200 1 BAT-

B L/W PVC UL1015 TS #1/0 BLK PCS — 84 —

Distance between battery shelves

645 mm

545 mm

61 mm

78 mm

2005 mm

78 mm

7. Installation

L(mm)

B

A

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7. Installation

7.2.2 Battery Cabinet Internal Wiring

Wiring to UPS

BAT

Breaker on

battery cabinet

(Rated for

400A,

600V DC)

L3

L6

L2

L1

L5

L4

F

R

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7. Installation

7.2.3 Battery Cabinet Parallel Installation

L1

L2

L3

L4

L5

L6

Breaker on

battery cabinet

TO UPS

2

4

3

F

R

1

1 1

1

L1

L2

L3

L4

L5

L6

Breaker on

battery cabinet

2

4

3

F

R

1

1 1

1

-

N

+

-

N

+

TO UPS

R

L3

L6 L6

L2

L5 L5

L1

L4

F

R

F

Breaker

on battery

cabinet

Breaker

on battery

cabinet

BAT

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7. Installation

7.3 Battery Installation

1. Pull out the latch from the front door hinge. Remove door.

2. Unscrew the M4 screws (12 pcs.) with a Phillips screwdriver and remove the side panels.

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7. Installation

3. Unscrew the M6 screws (4 pcs.) from each battery tray. Remove all the battery trays from cabinet.

4. Battery installation in the battery cabinet will start from the bottom (L1) and end at the top (L6). See below right ﬁgure for internal wiring

“L1”. Reference the table and diagrams in Sections 7.1.1 and 7.2.2 for the appropriate wire jumper needed.

F

R

L1

BAT-

L2

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5. Use the saved M6 screws to secure the battery tray for L2.

6. See the below right diagram for internal wiring “L2”. Reference the table and diagrams in Sections 7.1.1 and 7.2.2 for the appropriate

wire jumper needed.

7. Installation

F

R

L2

L3

L1

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7. Installation

7. Use the saved M6 screws to secure the next battery tray for L3.

8. See the below right diagram for internal wiring “L3”. Reference the table and diagrams in Sections 7.1.1 and 7.2.2 for the appropriate

wire jumper needed.

L3

F

R

L2

N

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7. Installation

9. Use the saved M6 screws to secure the next battery tray for L4.

10. See the below right diagram for internal wiring “L4”. Reference the table and diagrams in Sections 7.1.1 and 7.2.2 for the appropriate

wire jumper needed.

L4

F

R

L5

N

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7. Installation

11. Use the saved M6 screws to secure the next battery tray for L5.

12. See the below right diagram for internal wiring “L5”. Reference the table and diagrams in Sections 7.1.1 and 7.2.2 for the appropriate

wire jumper needed.

F

R

L5

L4

L6

20

7. Installation

13. Use the saved M6 screws to secure the next battery tray for L6.

14. Remove the M4 screws (4 pcs.) from cabinet top cover and remove.

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Tripp Lite BP480V370, BP480V370NB Инструкция по применению

Tripp Lite BP480V370, BP480V370NB Инструкция по применению

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