SICK WLG16 Инструкция по эксплуатации

  • Я прочитал инструкцию по эксплуатации фотоэлектрического датчика SICK WLG16P. Этот документ содержит информацию о настройке режимов работы, монтаже, электрическом подключении, устранении неполадок и технических характеристиках. Задавайте свои вопросы – я готов ответить!
  • Как настроить дальность срабатывания датчика WLG16P?
    Какие индикаторы состояния есть у датчика WLG16P?
    Что означают сигналы Alarme и Health?
    Как проверить работоспособность датчика WLG16P?
O P E R A T I N G I N S T R U C T I O N S
WLG16
O P E R A T I N G I N S T R U C T I O N S
WLG16
de
en
es
fr
it
ja
pt
ru
zh
Described product
W16
WLG16
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2006/42/EC
NO
SAFETY
2
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Subject to change without notice
Contents
1 Safety information............................................................................ 4
1.1 General safety notes................................................................................ 4
1.2 Notes on UL approval............................................................................... 4
2 Intended use...................................................................................... 4
3 Operating and status indicators...................................................... 4
4 Mounting............................................................................................. 5
5 Electrical installation........................................................................ 5
6 Additional functions.......................................................................... 7
7 Commissioning.................................................................................. 8
7.1 Alignment.................................................................................................. 8
7.2 Check the application conditions............................................................ 9
7.3 Sensing range setting............................................................................... 9
7.4 Time function setting................................................................................ 12
7.5 Setting light/dark switching..................................................................... 13
8 Process data structure..................................................................... 13
9 Troubleshooting................................................................................. 14
10 Disassembly and disposal............................................................... 14
11 Maintenance...................................................................................... 14
12 Technical data.................................................................................... 14
12.1 Dimensional drawings.............................................................................. 15
CONTENTS
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3
1 Safety information
1.1 General safety notes
Read the operating instructions before commissioning.
Connection, mounting, and configuration may only be performed by trained
specialists.
2006/42/EC
NO
SAFETY
Not a safety component in accordance with the EU Machinery Directive.
Do not install the sensor at locations that are exposed to direct sunlight
or other weather influences, unless this is expressly permitted in the operating
instructions.
These operating instructions contain information required during the life cycle of
the sensor.
1.2 Notes on UL approval
The device shall be supplied from an isolating transformer having a secondary overcur‐
rent protective device that complies with UL 248 to be installed in the field rated either:
a) max 5 amps for voltages 0 ~ 20 V (0 ~ 28.3 V peak), or
b) 100 / Vp for voltages of 20 ~ 30 V (28.3 ~ 42.4 V peak).
Alternatively, they can be supplied from a Class 2 power supply.
UL Environmental Rating: Enclosure type 1
2 Intended use
The WLG16 is an opto-electronic photoelectric retro-reflective sensor (referred to as
“sensor” in the following) for the optical, non-contact detection of objects, animals, and
persons. A reflector is required for it to function. If the product is used for any other
purpose or modified in any way, any warranty claim against SICK AG shall become void.
WLG16 is a photoelectric retro-reflective sensor with optional add-on for detecting
transparent objects.
3 Operating and status indicators
WLG16x-xxxxxx20 WLG16-xxxxxxx21 WLG16-xxxxxxx22
1
2
34
1
2
34
6
1
2
34
5
1
BluePilot blue: mode selection
1 SAFETY INFORMATION
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2
Press-turn element: adjustment of mode and sensitivity
3
LED indicator yellow: status of received light beam
4
LED indicator green: supply voltage active
5
Press-turn element: time function adjustment
6
Teach pushbutton: adjustment of light/dark switching
4 Mounting
Mount the sensor and the reflector using suitable mounting brackets (see the SICK
range of accessories). Align the sensor and reflector with each other.
Note the sensor’s maximum permissible tightening torque of < 1,3 Nm.
5 Electrical installation
The sensors must be connected in a voltage-free state. The following information must
be observed, depending on the connection type:
Male connector connection: Note pin assignment.
Cable: wire color
Only supply/switch on the voltage once all electrical connections have been estab‐
lished.
Explanations on connection diagram:
Alarm = alarm output
Health = alarm output
MF (pin 2 configuration) = external input, teach-in, switching signal
Q
L1
/C = switching output, IO-Link communication
Test = test input
U
B
: 10 ... 30 V DC
Table 1: Connections
Wxx16x- x4 xH x5 xI
1 = BN
2 = WH
3 = BU
4 = BK
5= GY
1
2
4 3
0.14 mm
2
AWG26
1
2
4 3
5
0.14 mm
2
AWG26
Wxx16x- x9 xB
1 = BN
2 = BU
3 = not connected
4 = BK
5= WH
6 = GY
7 = not connected
3 4
1
2 5
6
I
N
= 4 A
3
7
2
1
6
5
4
I
N
= 6 A
MOUNTING 4
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5
Table 2: DC
WLG16
x-
xxX6XxxxA00 xxX6Xx
xxA01-
A99
Push-
pull
xx161 xx162 xx163 xx165 xx168 xx16A xx16L xx16N xx16x
PNP xx861 xx862 xx863 xx865 xx868 xx86A xx86L xx86N xx86x
1 = BN + (L+)
2 = WH MF
3 = BU - (M)
4 = BK Q
L1
/C
Default:
MF
Q
Q
Alarm Alarm Test
L+
no func‐
tion
Test
L+
no func‐
tion
www.sic
k.com
80227
09
Default:
Q
L1
/C
Q
Q
Q
Q
Q Q
Q Q www.sic
k.com
80227
09
Table 3: DC
WLG16x- xxXXXxxxZZZ
Push-pull xx111 xx112 xx114 xx116 xx421 xx422 xx721 xx722
PNP xx811 xx812 xx814 xx816 xxB21 xxB22 - -
BN + (L+)
WH Q
Q
Health Health Q
Q
Q
Q
BU - (M)
BK
Q
Q
Q
Q
Q
Q
Q
Q
GR - - - - Test
L+
Test
L+
Test
M
Test
M
5 ELECTRICAL INSTALLATION
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Table 4: Push-pull, PNP, NPN
Push-pull
PNP
NPN
+ (L+)
Q ≤ 100 mA
‒ (M)
Push-pull
PNP
NPN
+ (L+)
Q ≤ 100 mA
‒ (M)
6 Additional functions
Alarm
Alarm output: The sensor (WLG16) features a pre-failure notification output (“Alarm” in
connection diagram [see table 2]), which issues a notification if the sensor is only ready
for operation to a limited extent. The LED flashes in this case. Possible causes: Sensor
is contaminated, sensor is out of alignment. In the good state: LOW (0), if excessively
contaminated HIGH (1).
Health output: The sensor (WLG16) features a pre-failure notification output (“Health”
in connection diagram [see table 2]), which issues a notification if the sensor is only
ready for operation to a limited extent or the cable has been interrupted. Possible
causes: Sensor or reflector is contaminated, sensor is out of alignment, cable is dam‐
aged. In the good state: HIGH (1), if excessively contaminated or in the event of cable
interruption LOW (0). The yellow LED indicator flashes in this case.
ADDITIONAL FUNCTIONS 6
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Table 5: Alarm / Health
Alarm ( 100 mA) Health (100 mA)
+ (L+)
Alarm
‒ (M)
+ (L+)
Health
‒ (M)
+ (L+)
Alarm
‒ (M)
+ (L+)
Health
‒ (M)
Test input
Test input: The WLG16 sensors feature a test input (“TI” or “Test” on the connection
diagram [table 2], which can be used to switch the sender off and, therefore, check that
the sensor is functioning correctly: If female cable connectors with LED indicators are
used, you have to ensure that the TI is assigned accordingly.
It is important that there is no object between the sensor and reflector; activate the
test input (see the connection diagram). The send LED is shut down or the detection
of an object is simulated. Refer to table 6 to check the function. If the switching output
fails to behave in accordance with the graphic, check the application conditions. see
Troubleshooting“, page 14
Table 6: Test
Test M Test L+
+ (L+)
Test
– (M)
+ (L+)
Test
– (M)
+ (L+)
Test
– (M)
+ (L+)
Test
– (M)
7 Commissioning
7.1 Alignment
Align the sensor with a suitable reflector. Select the position so that the red emitted
light beam hits the center of the reflector. The sensor must have a clear view of the
reflector, with no object in the path of the beam [see figure 1]. You must ensure that the
optical openings of the sensor and reflector are completely clear.
6 ADDITIONAL FUNCTIONS
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Figure 1: Alignment
7.2 Check the application conditions
Adjust the distance between the sensor and the reflector according to the correspond‐
ing diagram [see figure 2] (x = sensing range, y = operating reserve).
Distance in m (feet)
Sensing range
1
2
3
4
5
6
0 1
(3.28)
2
(6.56)
3
(9.84)
4
(13.12)
5
(16.4)
6
(19.69)
4
2.8
0
2.5
0
3.5
0
5
0
1.20
0
Figure 2: Maximum distance between the sensor and the respective reflector type
1
Reflector PL10F CHEM
2
Reflective tape REF-AC1000 (50 x 50 mm)
3
Reflector PL10FH-1
4
Reflector PL10F
5
Reflector PL20F
6
Reflector P250F
7.3 Sensing range setting
The Teach-Turn adjustment is used to set the object mode and switching threshold, see
figure 3, see figure 4.
The WLG16 is equipped with AutoAdapt technology. The switching threshold is automat‐
ically adjusted in the event of contamination or after cleaning.
COMMISSIONING 7
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9
Turn the Teach-Turn adjustment (without pressing) to set the desired object mode.
A blue LED lights up according to the set object mode.
Press the Teach-Turn adjustment for about 1 to 3 seconds to set the switching
threshold.
If mode 1 to 4 is selected, the yellow LED lights up when the reflector is in view of
the sensor.
Lead the object into the path of the beam. The yellow LED goes out, meaning the
object is detected and the setting is correct.
With object selection 5, the film must be in the path of the beam when the
potentiometer is pressed. The yellow LED does not light up until the film is no
longer in the beam path. When this has been checked, the setting is correct.
The blue LED of mode M lights up when a setting has been selected via IO-Link
which deviates from the predefined parameter sets of modes 1-5. This mode
cannot be selected directly on the device.
1 M
2
3 4 5
1
Highly-transparent objects
2
Semi-transparent objects
3
Opaque objects
4
Bottles/trays
5
Check of foil tear
M Manual (specific setting via IO-Link)
7 COMMISSIONING
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1 2 3 4
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1...3 sec.
1
2
3
Figure 3: Object mode 1 - 4
COMMISSIONING
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11
5
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1...3 sec.
1
2
3
Figure 4: Object mode 5
7.4
Time function setting
1
0
T1
T2
M
T4
T3
t
t
t t t
t
t t t t
t t t
t
t
t t
Input signal
0
T1
T2
T3
T4
M = Manual (specific setting via IO-Link)
7 COMMISSIONING
12
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1 ms 30.000 ms
2
7.5 Setting light/dark switching
1
L
D
M
L light switching
D Dark switching
M manual (specific setting via IO-Link)
8 Process data structure
WLG16x-xxxxxxxxAxx:
A00 A70 A71 A72 A73 A75
IO-Link V1.1
Process
data
2 bytes 4 bytes
Byte 0: bits 15... 8
Byte 1: bits 7... 0
Byte 0: bits 31...
24
Byte 1: bits 13...
16
Byte 2: bits 15...
8
Byte 3: bits 7... 0
Bit 0 / Data
type
Q
L1
/ Boolean
Bit 1 / Data
type
Q
L2
/ Boolean Qint.1 /
Boolean
Q
L2
/
Boolean
Qint.1 / Boolean
Bit... /
Descrip‐
tion / Data
type
2 ...15 /
[empty]
2 ...15 /
[time mea‐
surement
value] /
UInt 14
2 … 15 /
[counter
value] /
UInt 14
2 … 15 /
[length /
speed
measure‐
ment] /
SInt14
2 /
Qint.1 /
Boolean
2 … 7 / [empty]
Bit... /
Descrip‐
tion / Data
type
3 … 15 /
[time mea‐
surement
value] /
UInt13
8 … 31 / [carrier
load] / UInt 24
COMMISSIONING 7
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13
9 Troubleshooting
The Troubleshooting table indicates measures to be taken if the sensor stops working.
LED indicator/fault pattern Cause Measures
Green LED flashes IO-Link communication None
Switching outputs do not
behave in accordance with
table 4
1. Change of the configuration
2. Short-circuit
1. Adjustment of the configura‐
tion
2. Check electrical connections
10 Disassembly and disposal
The sensor must be disposed of according to the applicable country-specific regula‐
tions. Efforts should be made during the disposal process to recycle the constituent
materials (particularly precious metals).
NOTE
Disposal of batteries, electric and electronic devices
According to international directives, batteries, accumulators and electrical or
electronic devices must not be disposed of in general waste.
The owner is obliged by law to return this devices at the end of their life to the
respective public collection points.
WEEE: This symbol on the product, its package or in this document,
indicates that a product is subject to these regulations.
11 Maintenance
SICK sensors are maintenance-free.
We recommend doing the following regularly:
Clean the external lens surfaces
Check the screw connections and plug-in connections
No modifications may be made to devices.
Subject to change without notice. Specified product properties and technical data are
not written guarantees.
12 Technical data
WLG16P
Sensing range (with reflector P250F) 0 m ... 5 m
1)
Light spot diameter/distance Ø 80 mm (5 m)
Supply voltage U
B
DC 10 ... 30 V
Ripple 5 V
SS
Current consumption ≤ 30 mA
2)
< 50 mA
3)
9 TROUBLESHOOTING
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WLG16P
Output current I
max.
≤ 100 mA
Max. response time ≤ 500 μs
4)
Switching frequency 1,000 Hz
5)
Enclosure rating
6)
see table 1:
x4, xH, x5, xI: IP66, IP67, IP69
7)
x9, xB: IP65
Protection class III
Circuit protection A, B, C, D
8)
Ambient operating temperature –40 °C ... +60 °C
9)
1)
We recommend using compound triangular reflectors or reflective tape to ensure reliable operation. Suitable reflectors and foils can be
found in the SICK accessories range. Use of reflectors with large-scale triple structures can negatively influence functionality.
2)
16 VDC to 30 VDC, without load
3)
10 VDC to 16 VDC, without load
4)
Signal transit time with resistive load in switching mode. Deviating values possible in COM2 mode.
5)
With a light/dark ratio of 1:1 in switching mode. Deviating values possible in IO-Link mode.
6)
Pursuant to EN 60529
7)
Replaces IP69 K pursuant to ISO 20653: 2013-03
8)
A = U
B
-connections reverse polarity protected
B = inputs and output reverse-polarity protected
C = Interference suppression
D = outputs overcurrent and short-circuit protected
9)
Do not bend cables below 0°C.
12.1 Dimensional drawings
3
2
20 (0.79)
Ø 12.9
(0.51)
Ø 4.1 (0.16)
39.9 (1.57)
55.4 (2.18)
45.5 (1.79)
5 (0.2)
42 (1.65)
29.9 (0.18)
6
(0.24)
3 (0.12)
6.5 (0.26)
15 (0.59)
27.8 (1.09)
7.7
(0.3)
7.8
(0.31)
7.2 (0.28)
35.5 (1.4)
4.1 (0.16)
8.3
(0.33)
55.7 (2.19)
34.5 (1.36)
1
4
Figure 5: Dimensional drawing 1, cable
1
Center of optical axis
2
Fixing hole, Ø 4.1 mm
3
Connection
4
Display and setting elements
M12
17.5
(0.24)
3
2
1
20 (0.79)
18
(0.71)
34.5 (1.36)
Ø 4.1 (0.16)
7 (0.28)
39.9 (1.57)
55.4 (2.18)
55.7 (2.19)
45.5 (1.79)
5 (0.2)
29.9 (0.18)
52.9 (2.08)
6
(0.24)
3 (0.12)
6.5 (0.26)
15 (0.59)
28 (1.1)
7.5
(0.3)
35.5 (1.4)
4.1 (0.16)
42 (1.65)
4
Figure 6: Dimensional drawing 2, male con‐
nector
TECHNICAL DATA 12
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15
B E T R I E B S A N L E I T U N G
WLG16
de
en
es
fr
it
ja
pt
ru
zh
Beschriebenes Produkt
W16
WLG16
Hersteller
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Deutschland
Rechtliche Hinweise
Dieses Werk ist urheberrechtlich geschützt. Die dadurch begründeten Rechte bleiben
bei der Firma SICK AG. Die Vervielfältigung des Werks oder von Teilen dieses Werks
ist nur in den Grenzen der gesetzlichen Bestimmungen des Urheberrechtsgesetzes
zulässig. Jede Änderung, Kürzung oder Übersetzung des Werks ohne ausdrückliche
schriftliche Zustimmung der Firma SICK AG ist untersagt.
Die in diesem Dokument genannten Marken sind Eigentum ihrer jeweiligen Inhaber.
© SICK AG. Alle Rechte vorbehalten.
Originaldokument
Dieses Dokument ist ein Originaldokument der SICK AG.
2006/42/EC
NO
SAFETY
8020349.19RH / 22.12.2020 | SICK
Subject to change without notice
17
Inhalt
13 Zu Ihrer Sicherheit............................................................................. 19
13.1 Allgemeine Sicherheitshinweise.............................................................. 19
13.2 Hinweise zur UL Zulassung...................................................................... 19
14 Bestimmungsgemäße Verwendung............................................... 19
15 Bedien- und Anzeigeelemente........................................................ 19
16 Montage.............................................................................................. 20
17 Elektrische Installation..................................................................... 20
18 Zusatzfunktionen.............................................................................. 22
19 Inbetriebnahme................................................................................. 23
19.1 Ausrichtung............................................................................................... 23
19.2 Einsatzbedingungen prüfen..................................................................... 24
19.3 Einstellung Schaltabstand....................................................................... 24
19.4 Einstellung Zeitfunktionen....................................................................... 27
19.5 Einstellung Hell-/Dunkelschaltend.......................................................... 28
20 Prozessdatenstruktur........................................................................ 28
21 Störungsbehebung............................................................................ 29
22 Demontage und Entsorgung............................................................ 29
23 Wartung.............................................................................................. 29
24 Technische Daten.............................................................................. 29
24.1 Maßzeichnungen...................................................................................... 30
INHALT
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13 Zu Ihrer Sicherheit
13.1 Allgemeine Sicherheitshinweise
Lesen Sie vor der Inbetriebnahme des Geräts die Betriebsanleitung.
Der Anschluss, die Montage und die Konfiguration des Geräts dürfen nur
von geschultem Fachpersonal vorgenommen werden.
2006/42/EC
NO
SAFETY
Bei diesem Gerät handelt es sich um kein sicherheitsgerichtetes Bauteil im
Sinne der EU-Maschinenrichtlinie.
Installieren Sie den Sensor nicht an Orten, die direkter Sonneneinstrahlung
oder sonstigen Wettereinflüssen ausgesetzt sind, ausser dies ist in der Betriebs‐
anleitung ausdrücklich erlaubt.
Die vorliegende Betriebsanleitung enthält Informationen, die während des Lebens‐
zyklus der Lichtschranke benötigt werden.
13.2 Hinweise zur UL Zulassung
The device shall be supplied from an isolating transformer having a secondary overcur‐
rent protective device that complies with UL 248 to be installed in the field rated either:
a) max 5 amps for voltages 0 ~ 20 V (0 ~ 28.3 V peak), or
b) 100 / Vp for voltages of 20 ~ 30 V (28.3 ~ 42.4 V peak).
Alternatively, they can be supplied from a Class 2 power supply.
UL Environmental Rating: Enclosure type 1
14 Bestimmungsgemäße Verwendung
Die WLG16 ist eine optoelektronische Reflexions-Lichtschranke (im Folgenden Sensor
genannt) und wird zum optischen, berührungslosen Erfassen von Sachen, Tieren und
Personen eingesetzt. Zur Funktion wird ein Reflektor benötigt. Bei jeder anderen
Verwendung und bei Veränderungen am Produkt verfällt jeglicher Gewährleistungsan‐
spruch gegenüber der SICK AG.
WLG16 ist eine Reflexions-Lichtschranke mit Zusatzoption zur Detektion transparenter
Objekte.
15 Bedien- und Anzeigeelemente
WLG16x-xxxxxx20 WLG16-xxxxxxx21 WLG16-xxxxxxx22
1
2
34
1
2
34
6
1
2
34
5
ZU IHRER SICHERHEIT 13
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19
/