monoMIG 200ik
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magmaweld.com
info@magmaweld.com (+90) 538 927 12 62
USER MANUAL
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3monoMIG 200ik
MIG / MAG WELDING MACHINE EN
POSTE À SOUDER MIG / MAG FR
TR
RU
4
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www.magmaweld.comUSER MANUAL
monoMIG 200ik
CONTENTS
Contents
1
1.1
1.2
1.3
1.4
1.5
2
2.1
2.2
2.3
2.3.1
2.3.2
2.3.3
3
3.1
3.2
3.3
3.4
3.5
3.6
4
4.1
4.2
4.3
4.4
5
5.1
5.2
5.3
SAFETY PRECAUTIONS
TECHNICAL INFORMATION
General Information
Machine Components
Product Label
Technical Data
Accessories
INSTALLATION
Delivery Control
Installation and Operation Recommendations
Welding Connections
Connecting Grounding Clamp to Workpiece
Gas Connections
Torch Connection and Consumable Changes
OPERATION
User Interface
Menu Structure
Connecting to Mains
Selection and Replacement of Wire Reels
Placing the Wire Spool and Wire Feeding Process
Setting Gas Flow
MAINTENANCE AND SERVICE
Maintenance
Non-Periodic Maintenance
Troubleshooting
Error Codes
ANNEX
Fine Settings in the Wire Feed Unit
Spare Parts List
Connection Diagrams
5
11
11
12
13
13
14
14
15
15
15
16
17
18
18
18
19
20
21
21
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23
24
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Safety Precautions
Be Sure To Follow All Safety Rules In This Manual!
• Safety symbols found in the manual are used to identify potential hazards.
• When any one of the safety symbols are seen in this manual, it must be understood that there is
a risk of injury and the following instructions should be read carefully to avoid potential hazards.
• The possessor of the machine is responsible for preventing unauthorized persons from
accessing the equipment.
• Persons using the machine must be experienced or fully trained in welding / cutting they have to
read the user manual before operation and follow the safety instructions.
Explanation Of Safety
Information
• Read the user manual, the label on the machine and the safety instructions carefully.
• Make sure that the warning labels on the machine are in good condition. Replace missing and
damaged labels.
• Learn how to operate the machine, how to make the checks in a correct manner.
• Use your machine in suitable working environments.
• Improper changes made in your machine will negatively affect the safe operation and its
longevity.
• The manufacturer is not responsible for the consequences resulting from the operation of the
Comprehending Safety
Precautions
Explanation Of Safety
Symbols
ATTENTION
Indicates a potentially hazardous situation that could cause injury or damage.
In case if no precaution is taken, it may cause injuries or material losses / damages.
IMPORTANT
DANGER
Indicates a serious danger. In case if not avoided, severe or fatal injuries may occur.
Make certain that the installation procedures comply with national electrical standards
persons.
• Wear dry and sturdy insulated gloves and working apron. Never use wet or damaged gloves and
working aprons.
operator must be protective against sparks, splashing and arc radiation.
• Do not work alone. In case of a danger make sure you have someone for help in your working
environment.
• Do not touch the electrode with the bare hand. Do not allow the electrode holder or electrode to
come in contact with any other person or any grounded object.
• Never touch parts that carry electricity.
• Never touch the electrode if you are in contact with the electrode attached to the work surface,
material that is large enough to cut off the operator’s contact with the work surface.
• Do not connect more than one electrode to the electrode holder.
• Clamp work cable with good metal-to-metal contact to workpiece or worktable as near the weld
as practical.
• Check the torch before operating the machine. Make sure the torch and its cables are in good
condition. Always replace a damaged, worn torch.
• Do not touch electrode holders connected to two machines at the same time since double
open-circuit voltage will be present.
• Keep the machine turned off and disconnect cables when not in use.
• Before repairing the machine, remove all power connections and / or connector plugs or turn
off the machine.
• Be careful when using a long mains cable.
Electric Shocks
May Kill
SAFETY PRECAUTIONS
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monoMIG 200ikSafety Precautions
• Turn off the electric power.
• Use non-conducting material, such as dry wood, to free the victim from contact with live parts
or wires.
• Call for emergency services.
• If the victim is not breathing, Administer cardiopulmonary resuscitation (CPR) immediately
after breaking contact with the electrical source. Continue CPR (cardiac massage) until
breathing starts or until help arrives.
• Treat an electrical burn as a thermal burn by applying sterile, cold (iced) compresses. Prevent
contamination, and cover with a clean, dry dressing.
Procedures for
Electric Shock
Long-term inhalation of fumes and gases released from welding / cutting is very dangerous.
• Keep away from the moving parts.
closed and in locked position.
• Wear metal toe shoes against the possibility of heavy objects falling on to your feet.
• Burning sensations and irritations in the eyes, nose and throat are signs of inadequate
ventilation. In such a case, immediately boost the ventilation of the work area, and if the
problem persists, stop the welding / cutting process completely.
• Use a suitable fume extraction system where welding / cutting works are being carried out. If
necessary, install a system that can expel fumes and gases accumulated in the entire workshop.
cadmium, zinc, coated or painted materials, use masks that provide fresh air in addition to the
above precautions.
• If the gas tanks are grouped in a separate zone, ensure that they are well ventilated, keep the
main valves closed when gas cylinders are not in use, pay attention to possible gas leaks.
• Shielding gases such as argon are denser than air and can be inhaled instead of air if used in
• Do not perform welding / cutting operations in the presence of chlorinated hydrocarbon vapors
released during lubrication or painting operations.
• Some welded / cut parts require special ventilation. The safety rules of products that require
special ventilation should be read carefully. A suitable gas mask should be worn when
necessary.
Fumes and Gases
May Be Harmful To
Your Health
Moving Parts May
Cause Injuries
Make sure all connections are tight, clean, and dry.
• Keep cables dry, free of oil and grease, and protected from hot metal and sparks.
• Bare wiring can kill. Check all cables frequently for possible damage. If a damaged or an
uninsulated cable is detected, repair or replace it immediately.
• Insulate work clamp when not connected to workpiece to prevent contact with any metal
object.
• Make sure that the grounding of the power line is properly connected.
• Use AC output ONLY if required for the welding process.
• If AC output is required, use remote output control if present on unit.
Additional safety precautions are required when any of the following electrically hazardous
conditions are present :
• in damp locations or while wearing wet clothing,
• when in cramped positions such as sitting, kneeling, or lying,
• when there is a high risk of unavoidable or accidental contact with the workpiece or ground.
For these conditions, use the following equipment in order presented:
• Semiautomatic DC constant voltage (CV) MIG welding machine,
• DC manual MMA welding machine,
• DC or AC welding machine with reduced open-circuit voltage (VRD), if available.
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Safety Precautions
• Performing works such as welding / cutting, surface grinding, and brushing cause sparks and
metal particles to splatter. Wear approved protective work goggles which have edge guards
under the welding masks to prevent sustaining possible injuries.
Sparks and Spattering
Particles May Get
Into Eyes and Cause
Damage
• Do not touch the hot parts with bare hands.
• Wait until the time required for the machine to cool down before working on its parts.
• If you need to hold hot parts, use suitable tools, welding / cutting gloves with high-level thermal
Hot Parts May Cause
Severe Burns
• Protect other naked parts of your body (arms, neck, ears, etc.) with suitable protective clothing
from these rays.
so that people around you will not sustain injuries from arc rays and hot metals.
• This machine is not used for heating of icebound pipes. This operation performed with the
Arc Light May Damage
Your Eyes and Skin
• The noise generated by some equipment and operations may damage your hearing ability.
• Wear approved personal ear protective equipment if the noise level is high.
Noise May Cause
Damage To Your
Hearing Ability
• Do not apply welding / cutting operations into completely closed tanks or pipes.
• Before welding to tanks and closed containers, open them, completely empty them, and clean
them. Pay the greatest attention possible to the welding / cutting operations you will perform in
such places.
• Do not weld in tanks and pipes which might have previously contained substances that may
• Welding / cutting equipment heats up. For this reason, do not place it on surfaces that could
easily burn or be damaged !
• Do not point the torch towards any part of the body, other persons, or any metal while
unwrapping the welding / cutting wire.
• When welding wire is run manually from the roller especially in thin diameters the wire can slip
out of your hand, like a spring or can cause damage to you or other people around, therefore you
must protect your eyes and face while working on this.
Welding Wires Can
Cause Injuries
explosions.
• Before starting the welding / cutting work, remove these materials form the environment or cover
• National and international special rules apply in these areas.
Welding Operations
May Cause Fire and
Explosion
extinguishers tubes, water, and sand in easily accessible places.
circuits. Make sure that they are periodically inspected and pay attention that they run reliably.
• Electrical equipment should not be repaired by unauthorized persons.
Errors occurred if failed to do so may result in serious injury or death when using the
equipment.
• The gas circuit elements operate under pressure; explosions may occur as a result of services
provided by unauthorized persons, users may sustain serious injuries.
• It is recommended to perform technical maintenance of the machine and its auxiliary units at
least once a year.
Maintenance Work
Persons To Machines
and Apparatus May
Cause Injuries
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monoMIG 200ikSafety Precautions
operations, accompanied by another person.
• Avoid performing welding / cutting operations in such enclosed areas as much as possible.
• Take all necessary precautions when moving the machine. The areas where the machine to be
transported, parts to be used in transportation and the physical conditions and health of the
person carrying out the transportation works should be suitable for the transportation process.
• Some machines are extremely heavy; therefore, make sure that the necessary environmental
safety measures are taken when changing their places.
• If the machine is to be used on a platform, it must be checked that this platform has suitable load
bearing limits.
• If it is to be transported by means of a haulage vehicle (transport trolley, forklift etc.), make sure
of the durableness of the vehicle, and the connection points (carrying suspenders, straps, bolts,
nuts, wheels, etc.) that connect the machine to this vehicle.
• If the machine will be carried manually, make sure the durableness of the machine apparatuses
(carrying suspenders, straps, etc.) and connections.
• Observe the International Labor Organization’s rules on carriage weights and the transport
regulations in force in your country in order to ensure the necessary transport conditions.
• Always use handles or carrying rings when relocating the power-supply sources. Never pull
from torches, cables or hoses. Be absolutely sure to carry gas cylinders separately.
• Remove all interconnections before transporting the welding / cutting equipment, each being
separately, lift and transport small ones using its handles, and the big ones from its handling
rings or by using appropriate haulage equipment, such as forklifts.
Welding / Cutting in
Failure To Take
Precautions During
Transport May Cause
Accidents
of tripping over on cables and hoses; yet, large, easily ventilatable, dust-free areas. To prevent
way that they would not tip over for sure.
• Allow operators to easily access settings and connections on the machine.
Falling Parts May
Cause Injuries Improper positioning of the power-supply sources or other equipment can cause serious injury
to persons and physical damage to other objects.
• Allow the machine to cool down according to operation cycle rates.
• Reduce the current or operation cycle rate before starting the welding / cutting again.
• Do not block the fronts of air vents of the machines.
Excessive Use Of The
Machine Causes
Overheating
Excessive Use Of The
Machine Causes
Overheating
• This device is in group 2, class A in EMC tests according to TS EN 55011 standard.
• This class A device is not intended for use in residential areas where electrical power is supplied
compatibility due to radio frequency interference transmitted and emitted in such places.
• Make sure that the work area complies with electromagnetic compatibility (EMC).
Electromagnetic interferences during welding / cutting operations may cause undesired effects
on your electronic devices and network; and the effects of these interferences that may occur
during these operations are under the responsibility of the user.
• If there is any interference, to ensure compliance; extra measures may be taken, such as the
use of short cables, use of shielded (armored) cables, transportation of the welding machine to
the work area under protection in terms of EMC.
• To avoid possible EMC damage, make sure to perform your welding / cutting operations as far
away from your sensitive electronic devices as possible (100 m).
This device is not compliant with IEC 61000 -3-12. In case if it is desired to be
connected to the low voltage network used in the home, the installer to make the
electrical connection or the person who will use the machine must be aware that
the machine has been connected in such a manner; in this case the responsibility
belongs to the user.
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Safety Precautions
• Ensure that your welding and/or cutting machine has been installed and situated in its place
according to the user manual.
Before installing the welding / cutting equipment, the person in charge of the operation and / or
the user must conduct an inspection of possible electromagnetic interference in the environment.
Aspects indicated below has to be taken into consideration;
a) Other supply cables, control cables, signal and telephone cables, above and below the welding
/ cutting machine and its equipment,
b) Radio and television transmitters and receivers,
c) Computer and other control hardware,
d) Critical safety equipment, e.g. protection of industrial equipment,
e) Medical apparatus for people in the vicinity, e.g. pacemakers and hearing aids,
f) Equipment used for measuring or calibration,
g) Immunity of other equipment in the environment. The user must ensure that the other
equipment in use in the environment is compatible. This may require additional protection
measures.
h) Considering the time during which the welding / cutting operations or other activities take
place during the day, the boundaries of the investigation area can be expanded according to the
size of the building, the structure of the building and other activities that are being performed
in the building.
for solving the interfering effect. In case if deemed necessary, on-site measurements can also be
(Source: IEC 60974-9).
• The appliance must be connected to the electricity supply in the recommended manner by a
tube or with an equivalent shielded cable. The housing of the power supply must be connected
and a good electrical contact between these two structures has to be provided.
• The recommended routine maintenance of the appliance must be carried out. All covers on the
body of the machine must be closed and / or locked when the device is in use. Any changes,
other than the standard settings without the written approval of the manufacturer, cannot be
possibly occur.
the work area, in a side by side manner. Welding / cutting cables should not be wound in any
way.
machine to pull metal parts on to itself. To avoid this attraction, make sure that the metal
interconnected metal materials.
• In cases where the workpiece cannot be connected to the ground due to electrical safety, or
because of its size and position (for example, in building marine vessel bodies or in steel
construction manufacturing), a connection between the workpiece and the grounding may
reduce emissions in some cases, it should be kept in mind that grounding of the workpiece may
cause users to sustain injuries or other electrical equipment in the environment to break down.
In cases where necessary, the workpiece and the grounding connection can be made as a direct
connection, but in some countries where direct connection is not permissible, the connection
can be established using appropriate capacity elements in accordance with local regulations
and ordinances.
• Screening and shielding of other devices and cables in the work area can prevent aliasing
applications.
Evaluation Of
Electromagnetic
Suitability Of The
Work Area
Electromagnetic
Interferance
Reduction Methods
(EMF).
All operators must follow the following procedures to minimize the risk of exposure to EMF;
secured as far as possible with the joining materials (tape, cable ties etc.).
• The operator’s body and head should be kept as far away from the welding / cutting machine
and cables as possible,
Electromagnetic Field
(EMF)
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monoMIG 200ikSafety Precautions
• Choose the welding / cutting method and welding machine for the welding work you are to
perform.
• Select the welding / cutting current and/or voltage to match the material and thickness you are
going to weld.
• If you have to wait for a long time before you start your welding / cutting work, turn off the machine
after the fan has cooled it down. Our machines with smart fan control will turn off on their own.
• This device is not domestic waste. It must be directed to recycling within the framework of the
European Union directive and national laws.
• Obtain information from your dealer and authorized persons about the waste management of
your used machines.
Waste Procedure
(EMF).
All operators must follow the following procedures to minimize the risk of exposure to EMF;
secured as far as possible with the joining materials (tape, cable ties etc.).
• The operator’s body and head should be kept as far away from the welding / cutting machine
and cables as possible,
• Welding / cutting and electric cables should not be wrapped around the body of the machine in
any way,
• The body of the machine should not get caught between the welding / cutting cables. The source
cables must be kept away from the body of the machine, both being placed side by side,
• The return cable must be connected to the workpiece as close as possible to the work area,
• The welding / cutting machine should not rest against the power unit, ensconce on it and not
work too close to it,
• Welding / cutting work should not be performed when carrying the wire supply unit or power
unit.
EMF may also disrupt the operation of medical implants (materials placed inside the body), such
as pacemakers. Protective measures should be taken for people who carry medical implants. For
example, access limitation may be imposed for passers-by, or individual risk assessments may be
conducted for welders. Risk assessment should be conducted and recommendations should be
made by a medical professional for users who carry medical implants.
• Do not expose the machine to rain, prevent the machine from splashing water or
pressurized steam.
Protection
WARRANTY FORM
Please visit our website www.magmaweld.com/warranty-form/wr for warranty form.
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TECHNICAL INFORMATION
1.1 General Information
monoMIG 200ik is a single-phase, voltage-controlled, compact MIG / MAG welding machine designed
specifically for use in repairing dense thin metals. When using suitable welding wire and shielding gas,
any type of metal can be welded with this machine. Welding of unalloyed steels can be performed with
low spatter and stable arc even under CO. Wire feed unit has one reel. The machine is cooled by fans
and it is thermally protected against overheating.
Figure 1 : monoMIG 200ik
1.2 Machine Components
Technical Information
Wire Speed Welding Current Indicator
Set / Source Voltage Indicator
Torch Cable Connection
Spool Gun Connection
Rotating Wheel with Brake
Handle
Wire Speed Adjustment Pot
Voltage Adjustment Pot
Polarity Connections
Welding Polarity Cable
Gas Inlet
On / Off Switch
Remote Control Input
Mains Cable
Canister Wire Entry
Fixed Wheel
Gas Cylinder Transport Platform
Swivel Wheel
11
12
13
14
15
16
18
17
1
2
7
6
8
9
10
3
4
5
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monoMIG 200ik
1.3 Product Label
4 minutes should be kept idle for the machine cool down (zone 2).
Duty Cycle
6 min. 6 min.6 min.4 min. 4 min. 4 min. Time (min.)
Duty Cycle
Open Circuit Voltage
Rated Welding Current
Mains Voltage and Frequency
Protection Class
Rated Welding Voltage
Rated Power
Rated Mains Current
X
U
I
U
IP21S
U
S
I
MIG/MAG Welding
Horizontal Characteristic
Mains Input 1-Phase Alternating Current
Suitable for Operation at Hazardous
Environments
Technical Information
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Technical Information
1.4 Technical Data
UNIT
V
VDC
kVA
ADC
ADC
kg
mm
1.5 Accessories
STANDARD ACCESSORIES
Workpiece Clamp and Cable
Gas Hose
QTY
1
1
7905212503 (25 mm² - 3 m)
7907000002
OPTIONAL ACCESSORIES
Lava MIG 25 (3 m) Air Cooled MIG Torch
Gas Regulator (CO)
Gas Regulator (Mix)
CO2 Heater (24V)
Spool Gun
QTY
1
1
1
1
1
1
1
7120020003
7020001005
7020001004
7020009003
7121018006
7920000521
7920000525
TECHNICAL DATA
Mains Voltage (1-phase 50-60 Hz)
Welding Current Range
Protection Class
Rated Power
Dimensions (l x w x h)
Rated Welding Current
Weight
Open Circuit Voltage
monoMIG 200ik
monoMIG 200ik
monoMIG 200ik
230
52
30 - 200
8.6
888 x 455 x 870
48
IP 21S
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INSTALLATION
2.1 Delivery Control
Make sure that all the materials you have ordered have been received. If any material is missing or damaged,
contact your place of purchase immediately.
The standard box includes the following;
• Workpiece clamp and cable • User manual
• Gas hose • Welding wire
In case of a damaged delivery, record a report, take a picture of the damage and report to the transport
company together with a photocopy of the delivery note. If the problem persists, contact the customer service.
2.2 Installation and Operation Recommendations
• Lifting rings or forklifts should be used to move the machine. Do not lift the machine with the gas cylinder.
Place the power supply on a hard, level, smooth surface where it will not fall or tip over.
• For a better performance, place the machine at least 30 cm away from the surrounding objects. Pay attention
to overheating, dust and moisture near the machine. Do not operate the machine under direct sunlight. If the
• Avoid welding outdoors in windy and rainy weather circumstances. If welding is necessary in such cases,
protect the welding area and the welding machine with a curtain and canopy.
• When positioning the machine, make sure that materials such as walls, curtains, boards do not prevent easy
access to the machine’s controls and connections.
• If you weld indoors, use a suitable fume extraction system. Use breathing apparatus if there is a risk of
damage the machine and this may invalidate the warranty.
• Tighten the ground wire as close as possible to the workpiece. Do not allow the welding current to pass
through equipment other than the welding cables such as the machine itself, gas cylinder, chain and roller
bearing.
• When the gas cylinder is placed on the machine, secure the gas cylinder by connecting the chain immediately.
If you will not place the gas cylinder on the machine, secure the gas cylinder to the wall with a chain.
• The electrical outlet on the back of the machine is for the C0 heater. Never connect a device to the C0 outlet
other than the C0 heater !
Symbols and their meanings on the device
Welding may be dangerous. Proper working conditions should be ensured and necessary precautions
should be taken. Specialists are responsible for the machine and have to be equipped with the necessary
equipment and those who are not relevant should be kept away from the welding area.
This device is not compatible with IEC 61000-3-12. If it is desired to connect to the low voltage mains used
in homes, it is essential that the installer or the person who will operate the machine to make the electrical
connection has information on the machine’s connectivity. In this case the responsibility will be assumed
by the person who will perform the installation or by the operator.
The safety symbols and warning notes on the device and in the operating instructions must be observed
and the labels must not be removed.
Grids are intended for ventilation. The openings should not be covered in order to provide good cooling and
no foreign objects should be inserted.
Installation
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Installation
2.3 Welding Connections
• As standart use you must connect your grounding clamp to negative (-) polarity plug and welding polarity
cable to positive (+) plug.
• Some wire types can weld at negative polarities. In that case please connect your grounding clamp to positive
(+) plug and welding cable to negative (-) pole.
2.3.1 Connecting Grounding Clamp to Workpiece
• If you will use the gas cylinder on the gas cylinder transport platform on the machine, place the gas cylinder
here and secure it with a chain.
• If you will not place the gas cylinder on the machine, secure the gas cylinder to the wall with a chain.
• Use safety regulators and heaters according to the standards for work safely to achieve the best results.
• Make sure the size of the hose connection of the gas regulator you are using is 3/8 .
• Open the gas cylinder valve keeping your head and face away from the outlet of the valve and keep it open for
5 seconds. By this means, possible sediment and impurities will be discharged.
• If the CO heater to the gas cylinder. After connecting the gas
regulator to the CO heater, insert the plug of the CO heater into the CO heater outlet on the back of the
machine.
• If the CO heater will not be used, connect the gas regulator directly to the gas cylinder.
• Connect one end of the tube hose to the gas regulator and tighten the clamp. Connect the other end to the gas
inlet at the back of the machine and tighten the nut.
hear a noise and/or detect a smell of gas as a leak indicator, examine your connections and eliminate leakage.
2.3.2 Gas Connections
Chain Gas Hose
Gas Regulator Flow meter
Gas Cylinder Manometer
Gas Cylinder Valve CO Heater
Flow Adjustment Valve CO Heater Energy Cable
1
2
5
4
3
6
7 8
9
10
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2.3.3 Torch Connection and Consumable Changes
Figure 3 : Connecting the Torch
Spoolgun Connection (Connector)
• Check if the liner and the contact tip is matching with the diameter of
the welding wire. If it is needed, change the liner and the contact tip.
• To change the liner; remove the nozzle, the contact tip and the adaptor
respectively.
• Unscrew the liner’s nut which is on torch connector side and remove
the liner existing in torch. After inserting the new lider into the torch,
screw its nut tightly.
• Cut off the stick out of the liner with a side cutter. Be sure that head of
the liner is smooth.
• Reassemble the adaptor, the contact tip and the nozzle respectively
with help of an appropriate hand tool.
Figure 4 : Removing the Nozzle,
the Contact Tip and the Adapter
Figure 6 : Cutting off the Liner Stick
Out and Reassembling the Torch
Figure 5 : Removing the Liner
and Installing the New Liner
Nozzle
Contact Tip
Adapter
Nut of Liner
Liner
Nut of Torch
SPOOL GUN MOTOR -
SPOOL GUN TRIGGER 1
SPOOL GUN TRIGGER 2
LP-16-C07PE-02-001 - 3
LP-16-C07PE-02-001 - 4
LP-16-C07PE-02-001 - 7
LP-16-C07PE-02-001 - 1
LP-16-C07PE-02-001 - 6
LP-16-C07PE-02-001 - 2
LP-16-C07PE-02-001 - 4
LP-16-C07PE-02-001 - 3
SPOOL GUN MOTOR +
• Connector designed as Euro connect type. All euro connect model
standart and spoolgun torches are compatible with your machine.
Some wires can weld at negative polarity. For reversing polarities
on your machine, please plug your pole connection to the negative (-)
plug and grounding clamp to positive (+) plug.
• Insert the torch into the torch connector and screw its nut tightly.
Installation
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5
8
12
16
Adjustment Pots
Used to set the wire speed and voltage values for the desired welding.
Digital Panel
Shows the numerical value of the selected welding parameter, current and voltage value during
welding, idle wire speed and idle set voltage.
Sub Menu
To set the welding parameter times,
Pre 0.0/10.0 s Pre-Gas Duration Brn 0.0/100 ms Burnback Duration
Pos 0.0/10.0 s Final Gas Duration Ton 0.2/20.0 s Spot Welding Active Duration
Tof 0.2/20.0 s Spot Welding Passive Duration Crt On/Off Used to put the crater in active or passive
position.
Sub Menu Adjustment Buttons
Used to increase and decrease the duration in the selected menu.
Wire Thickness Selection Button
For the wire with 1.0 thickness led 13, for the wire with 0.8 thickness led 14, for the wire with 0.6
thickness led 15 lights.
Gas Mode Selection Button
Selects the gas to be used in the welding operation.
When Ar gas is selected led 9, when Mixed gas is selected led 10, when CO gas is selected led 11 lights.
Trigger Mode Selection Button
Used to select one of the modes: position 2, position 4 or spot welding.
When position 2 is selected led 19, when position 4 is selected led 18, when spot welding is selected
led 17 lights.
15
6
7
2
3
4
11
10
9
8 12 16
15
14
13
19
18
17
3.1 User Interface
OPERATION
Operation
18
EN
www.magmaweld.comUSER MANUAL
monoMIG 200ik
3.3 Connecting to Mains
Check the mains voltage before connecting the
machine to the mains.
When inserting the plug into the mains socket,
ensure that on/off switch is in the “O” position.
• Turn on the machine with the on/off switch.
• After hearing the fan sound and seeing that the mains lamp is on, turn off the machine by turning the on / off
switch to the “0” position.
3.4 Selection and Replacement of Wire Reels
• Open the cover of the wire feed section. The wire feeding system with 2 reels can be seen.
• Use wire feed reels suitable for the material and diameter of the welding wire to be used. Use wire feed rollers
• When replacing the wire feed reels, pull the thrust bearing arm and lift the thrust bearings, then unscrew the
wire feed reels screws and remove the reels.
Figure 7 : Wire Feed System
Motor
Euro Connector
Thrust Bearing Arm
Thrust Bearings
Wire Feed Reels
T. F. Reels Screws
3
4
1
5
6
2
Both sides of the reels are marked according to the wire diameter.
0.8 mm
3.2 Menu Structure
Functions that are either on or off according to the modes are as shown in the table below.
Pre-Gas Duration
Parameter Value Range
Current Scale
Upper Current
Lower Current
Final Gas Duration
Burnback Duration
Spot Welding Active Duration
Spot Welding Passive Duration
0 - 10 sec.
30 - 200 A
200 A
30 A
0 - 10 sec.
0 - 100
0.2 - 20 sec.
0.2 - 20 sec.
1 sec.
30 - 200 A
200 A
30 A
1 sec.
0 - 1 sec.
1 sec.
1 sec.
Factory Setting Position 2 MIG Position 4 MIG Spot Welding MIG
Operation
19
www.magmaweld.com USER MANUAL
monoMIG 200ik
EN
Figure 8 : Removing Wire Feed Reels Figure 9 : Placing Wire Feed Reels
• After placing the reels to be used, tighten the screws, lower the thrust bearings, and lift the thrust bearing
lever and lock it on the thrust bearings.
3.5 Placing the Wire Spool and Wire Feeding Process
• Unscrew the wire holder system screw. Insert the welding wire reel to the wire transport system shaft and
re-screw the screw.
• Pull down on the thrust bearing arm on the wire feed reel, which means setting thrust bearing free.
• Hold the wire tightly and pass it through the wire inlet to the reels and over the rollers into the torch.
• Remove the welding wire from the wire basket, hold the wire tightly and cut the end with
diagonal pliers.
Figure 10 : Placing Wire Basket
Figure 11 : Feeding Wire to Reel
When the wire slips from your hands, the wire may hurt you or other people in the vicinity.
Tightening the wire transport system screw too tightly may prevent
the wire from feeding and cause malfunctions. Tightening the screw
too loose may cause the wire basket to move freely and wire to get
kinked when the wire feed is stopped. Therefore, tighten the screw
neither too tight nor too loose.
a
b
c
Operation
20
EN
www.magmaweld.comUSER MANUAL
monoMIG 200ik
• Push thrust bearings and lift thrust bearing arm .
• Turn the on/off switch to “1” position to turn on the machine .
• Press the trigger until the wire comes out of the torch tip, meanwhile observe that the welding wire reel turns
smoothly press and release the trigger several times to check if the winding is not loose .
• If the wire is loose and/or rewinding is observed, tighten the wire holder system screw slightly.
• When the wire comes out of the torch tip, reattach the nozzle and contact tip to the torch .
• Adjust wire thrust adjustment by sliding the wire onto a board and cut the wire end .
BOARD
Operation
Perform the gas adjustment and gas test by lowering the thrust bearing arm of the wire
feed reel!
A: Proper wire thrust and channel size
B: The thrust bearing arm is tightened too tightly; the shape of the wire is distorted.
C: The thrust bearing arm is tightened too tightly; the surface of the reel is distorted.
D: The channel length of the reel is too short for the wire used. The shape of the wire is distorted.
E: The channel length of the reel is too long for the wire used. The wire cannot be driven to the welding area.
Figure 12 : Thrust Adjustment and Reel Selection Faults
3.6 Setting Gas Flow
times of wire diameter.
For example, if the wire diameter is 1.0 mm, the
1.0 x 10 = 10 lt./min.
• You can use the table on the side for more precise
arm and close the wire feed unit door.
A
FFF F F
E
DCB
Note: Recommended values in standard conditions.
8 lt/min 8 lt/min 8 lt/min7 lt/min
12 lt/min
10 lt/min
12 lt/min
10 lt/min
12 lt/min
10 lt/min
0.8
Mild Steel
and
Metal Cored Flux Cored Stainless
Steel Aluminium
1.2
1.0
11 lt/min
9 lt/min
Diameter
(mm)
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