ID 400E
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USER MANUAL
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3ID 400E
EN
DC WELDING INVERTER
RU
TR
4ID 400E
EN
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CONTENTS
Contents
1
1.1
1.2
1.3
1.4
1.5
2
2.1
2.2
2.3
2.4
2.5
2.6
3
3.1
3.2
3.3
3.4
4
4.1
4.2
5
5.1
5.2
SAFETY PRECAUTIONS
TECHNICAL INFORMATION
General Information
Machine Components
Product Label
Technical Data
Accessories
INSTALLATION
Delivery Control
Installation and Operation Recommendations
Mains Plug Connection
Connection to Mains
Connections for MMA Welding
TIG Welding Connections
OPERATION
User Interface
MMA Welding
Touch-Scratch TIG Welding
Remote Control (Optional)
MAINTENANCE AND SERVICE
Maintenance
Error Codes
ANNEX
Spare Parts List
Connection Diagrams
5
11
11
12
13
13
14
14
15
15
15
15
16
17
17
17
18
19
20
21
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Safety Precautions
Be Sure To Follow All Safety Rules In This Manual!
• Safety symbols found in the manual are used to identify potential hazards.
• When any one of the safety symbols are seen in this manual, it must be understood that there is
a risk of injury and the following instructions should be read carefully to avoid potential hazards.
• The possessor of the machine is responsible for preventing unauthorized persons from
accessing the equipment.
• Persons using the machine must be experienced or fully trained in welding / cutting they have to
read the user manual before operation and follow the safety instructions.
Explanation Of Safety
Information
• Read the user manual, the label on the machine and the safety instructions carefully.
• Make sure that the warning labels on the machine are in good condition. Replace missing and
damaged labels.
• Learn how to operate the machine, how to make the checks in a correct manner.
• Use your machine in suitable working environments.
• Improper changes made in your machine will negatively affect the safe operation and its
longevity.
• The manufacturer is not responsible for the consequences resulting from the operation of the
Comprehending Safety
Precautions
Explanation Of Safety
Symbols
ATTENTION
Indicates a potentially hazardous situation that could cause injury or damage.
In case if no precaution is taken, it may cause injuries or material losses / damages.
IMPORTANT
DANGER
Indicates a serious danger. In case if not avoided, severe or fatal injuries may occur.
Make certain that the installation procedures comply with national electrical standards
persons.
• Wear dry and sturdy insulated gloves and working apron. Never use wet or damaged gloves and
working aprons.
operator must be protective against sparks, splashing and arc radiation.
• Do not work alone. In case of a danger make sure you have someone for help in your working
environment.
• Do not touch the electrode with the bare hand. Do not allow the electrode holder or electrode to
come in contact with any other person or any grounded object.
• Never touch parts that carry electricity.
• Never touch the electrode if you are in contact with the electrode attached to the work surface,
material that is large enough to cut off the operator’s contact with the work surface.
• Do not connect more than one electrode to the electrode holder.
• Clamp work cable with good metal-to-metal contact to workpiece or worktable as near the weld
as practical.
• Check the torch before operating the machine. Make sure the torch and its cables are in good
condition. Always replace a damaged, worn torch.
• Do not touch electrode holders connected to two machines at the same time since double
open-circuit voltage will be present.
• Keep the machine turned off and disconnect cables when not in use.
• Before repairing the machine, remove all power connections and / or connector plugs or turn
off the machine.
• Be careful when using a long mains cable.
Electric Shocks
May Kill
SAFETY PRECAUTIONS
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Safety Precautions
• Turn off the electric power.
• Use non-conducting material, such as dry wood, to free the victim from contact with live parts
or wires.
• Call for emergency services.
• If the victim is not breathing, Administer cardiopulmonary resuscitation (CPR) immediately
after breaking contact with the electrical source. Continue CPR (cardiac massage) until
breathing starts or until help arrives.
• Treat an electrical burn as a thermal burn by applying sterile, cold (iced) compresses. Prevent
contamination, and cover with a clean, dry dressing.
Procedures for
Electric Shock
Long-term inhalation of fumes and gases released from welding / cutting is very dangerous.
• Keep away from the moving parts.
closed and in locked position.
• Wear metal toe shoes against the possibility of heavy objects falling on to your feet.
• Burning sensations and irritations in the eyes, nose and throat are signs of inadequate
ventilation. In such a case, immediately boost the ventilation of the work area, and if the
problem persists, stop the welding / cutting process completely.
• Use a suitable fume extraction system where welding / cutting works are being carried out. If
necessary, install a system that can expel fumes and gases accumulated in the entire workshop.
cadmium, zinc, coated or painted materials, use masks that provide fresh air in addition to the
above precautions.
• If the gas tanks are grouped in a separate zone, ensure that they are well ventilated, keep the
main valves closed when gas cylinders are not in use, pay attention to possible gas leaks.
• Shielding gases such as argon are denser than air and can be inhaled instead of air if used in
• Do not perform welding / cutting operations in the presence of chlorinated hydrocarbon vapors
released during lubrication or painting operations.
• Some welded / cut parts require special ventilation. The safety rules of products that require
special ventilation should be read carefully. A suitable gas mask should be worn when
necessary.
Fumes and Gases
May Be Harmful To
Your Health
Moving Parts May
Cause Injuries
Make sure all connections are tight, clean, and dry.
• Keep cables dry, free of oil and grease, and protected from hot metal and sparks.
• Bare wiring can kill. Check all cables frequently for possible damage. If a damaged or an
uninsulated cable is detected, repair or replace it immediately.
• Insulate work clamp when not connected to workpiece to prevent contact with any metal
object.
• Make sure that the grounding of the power line is properly connected.
• Use AC output ONLY if required for the welding process.
• If AC output is required, use remote output control if present on unit.
Additional safety precautions are required when any of the following electrically hazardous
conditions are present :
• in damp locations or while wearing wet clothing,
• when in cramped positions such as sitting, kneeling, or lying,
• when there is a high risk of unavoidable or accidental contact with the workpiece or ground.
For these conditions, use the following equipment in order presented:
• Semiautomatic DC constant voltage (CV) MIG welding machine,
• DC manual MMA welding machine,
• DC or AC welding machine with reduced open-circuit voltage (VRD), if available.
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Safety Precautions
• Performing works such as welding / cutting, surface grinding, and brushing cause sparks and
metal particles to splatter. Wear approved protective work goggles which have edge guards
under the welding masks to prevent sustaining possible injuries.
Sparks and Spattering
Particles May Get
Into Eyes and Cause
Damage
• Do not touch the hot parts with bare hands.
• Wait until the time required for the machine to cool down before working on its parts.
• If you need to hold hot parts, use suitable tools, welding / cutting gloves with high-level thermal
Hot Parts May Cause
Severe Burns
• Protect other naked parts of your body (arms, neck, ears, etc.) with suitable protective clothing
from these rays.
so that people around you will not sustain injuries from arc rays and hot metals.
• This machine is not used for heating of icebound pipes. This operation performed with the
Arc Light May Damage
Your Eyes and Skin
• The noise generated by some equipment and operations may damage your hearing ability.
• Wear approved personal ear protective equipment if the noise level is high.
Noise May Cause
Damage To Your
Hearing Ability
• Do not apply welding / cutting operations into completely closed tanks or pipes.
• Before welding to tanks and closed containers, open them, completely empty them, and clean
them. Pay the greatest attention possible to the welding / cutting operations you will perform in
such places.
• Do not weld in tanks and pipes which might have previously contained substances that may
• Welding / cutting equipment heats up. For this reason, do not place it on surfaces that could
easily burn or be damaged !
• Do not point the torch towards any part of the body, other persons, or any metal while
unwrapping the welding / cutting wire.
• When welding wire is run manually from the roller especially in thin diameters the wire can slip
out of your hand, like a spring or can cause damage to you or other people around, therefore you
must protect your eyes and face while working on this.
Welding Wires Can
Cause Injuries
explosions.
• Before starting the welding / cutting work, remove these materials form the environment or cover
• National and international special rules apply in these areas.
Welding Operations
May Cause Fire and
Explosion
extinguishers tubes, water, and sand in easily accessible places.
circuits. Make sure that they are periodically inspected and pay attention that they run reliably.
• Electrical equipment should not be repaired by unauthorized persons.
Errors occurred if failed to do so may result in serious injury or death when using the
equipment.
• The gas circuit elements operate under pressure; explosions may occur as a result of services
provided by unauthorized persons, users may sustain serious injuries.
• It is recommended to perform technical maintenance of the machine and its auxiliary units at
least once a year.
Maintenance Work
Persons To Machines
and Apparatus May
Cause Injuries
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Safety Precautions
operations, accompanied by another person.
• Avoid performing welding / cutting operations in such enclosed areas as much as possible.
• Take all necessary precautions when moving the machine. The areas where the machine to be
transported, parts to be used in transportation and the physical conditions and health of the
person carrying out the transportation works should be suitable for the transportation process.
• Some machines are extremely heavy; therefore, make sure that the necessary environmental
safety measures are taken when changing their places.
• If the machine is to be used on a platform, it must be checked that this platform has suitable load
bearing limits.
• If it is to be transported by means of a haulage vehicle (transport trolley, forklift etc.), make sure
of the durableness of the vehicle, and the connection points (carrying suspenders, straps, bolts,
nuts, wheels, etc.) that connect the machine to this vehicle.
• If the machine will be carried manually, make sure the durableness of the machine apparatuses
(carrying suspenders, straps, etc.) and connections.
• Observe the International Labor Organization’s rules on carriage weights and the transport
regulations in force in your country in order to ensure the necessary transport conditions.
• Always use handles or carrying rings when relocating the power-supply sources. Never pull
from torches, cables or hoses. Be absolutely sure to carry gas cylinders separately.
• Remove all interconnections before transporting the welding / cutting equipment, each being
separately, lift and transport small ones using its handles, and the big ones from its handling
rings or by using appropriate haulage equipment, such as forklifts.
Welding / Cutting in
Failure To Take
Precautions During
Transport May Cause
Accidents
of tripping over on cables and hoses; yet, large, easily ventilatable, dust-free areas. To prevent
way that they would not tip over for sure.
• Allow operators to easily access settings and connections on the machine.
Falling Parts May
Cause Injuries Improper positioning of the power-supply sources or other equipment can cause serious injury
to persons and physical damage to other objects.
• Allow the machine to cool down according to operation cycle rates.
• Reduce the current or operation cycle rate before starting the welding / cutting again.
• Do not block the fronts of air vents of the machines.
Excessive Use Of The
Machine Causes
Overheating
Excessive Use Of The
Machine Causes
Overheating
• This device is in group 2, class A in EMC tests according to TS EN 55011 standard.
• This class A device is not intended for use in residential areas where electrical power is supplied
compatibility due to radio frequency interference transmitted and emitted in such places.
• Make sure that the work area complies with electromagnetic compatibility (EMC).
Electromagnetic interferences during welding / cutting operations may cause undesired effects
on your electronic devices and network; and the effects of these interferences that may occur
during these operations are under the responsibility of the user.
• If there is any interference, to ensure compliance; extra measures may be taken, such as the
use of short cables, use of shielded (armored) cables, transportation of the welding machine to
the work area under protection in terms of EMC.
• To avoid possible EMC damage, make sure to perform your welding / cutting operations as far
away from your sensitive electronic devices as possible (100 m).
This device is not compliant with IEC 61000 -3-12. In case if it is desired to be
connected to the low voltage network used in the home, the installer to make the
electrical connection or the person who will use the machine must be aware that
the machine has been connected in such a manner; in this case the responsibility
belongs to the user.
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Safety Precautions
• Ensure that your welding and/or cutting machine has been installed and situated in its place
according to the user manual.
Before installing the welding / cutting equipment, the person in charge of the operation and / or
the user must conduct an inspection of possible electromagnetic interference in the environment.
Aspects indicated below has to be taken into consideration;
a) Other supply cables, control cables, signal and telephone cables, above and below the welding
/ cutting machine and its equipment,
b) Radio and television transmitters and receivers,
c) Computer and other control hardware,
d) Critical safety equipment, e.g. protection of industrial equipment,
e) Medical apparatus for people in the vicinity, e.g. pacemakers and hearing aids,
f) Equipment used for measuring or calibration,
g) Immunity of other equipment in the environment. The user must ensure that the other
equipment in use in the environment is compatible. This may require additional protection
measures.
h) Considering the time during which the welding / cutting operations or other activities take
place during the day, the boundaries of the investigation area can be expanded according to the
size of the building, the structure of the building and other activities that are being performed
in the building.
for solving the interfering effect. In case if deemed necessary, on-site measurements can also be
(Source: IEC 60974-9).
• The appliance must be connected to the electricity supply in the recommended manner by a
tube or with an equivalent shielded cable. The housing of the power supply must be connected
and a good electrical contact between these two structures has to be provided.
• The recommended routine maintenance of the appliance must be carried out. All covers on the
body of the machine must be closed and / or locked when the device is in use. Any changes,
other than the standard settings without the written approval of the manufacturer, cannot be
possibly occur.
the work area, in a side by side manner. Welding / cutting cables should not be wound in any
way.
machine to pull metal parts on to itself. To avoid this attraction, make sure that the metal
interconnected metal materials.
• In cases where the workpiece cannot be connected to the ground due to electrical safety, or
because of its size and position (for example, in building marine vessel bodies or in steel
construction manufacturing), a connection between the workpiece and the grounding may
reduce emissions in some cases, it should be kept in mind that grounding of the workpiece may
cause users to sustain injuries or other electrical equipment in the environment to break down.
In cases where necessary, the workpiece and the grounding connection can be made as a direct
connection, but in some countries where direct connection is not permissible, the connection
can be established using appropriate capacity elements in accordance with local regulations
and ordinances.
• Screening and shielding of other devices and cables in the work area can prevent aliasing
applications.
Evaluation Of
Electromagnetic
Suitability Of The
Work Area
Electromagnetic
Interferance
Reduction Methods
(EMF).
All operators must follow the following procedures to minimize the risk of exposure to EMF;
secured as far as possible with the joining materials (tape, cable ties etc.).
• The operator’s body and head should be kept as far away from the welding / cutting machine
and cables as possible,
Electromagnetic Field
(EMF)
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Safety Precautions
• Choose the welding / cutting method and welding machine for the welding work you are to
perform.
• Select the welding / cutting current and/or voltage to match the material and thickness you are
going to weld.
• If you have to wait for a long time before you start your welding / cutting work, turn off the machine
after the fan has cooled it down. Our machines with smart fan control will turn off on their own.
• This device is not domestic waste. It must be directed to recycling within the framework of the
European Union directive and national laws.
• Obtain information from your dealer and authorized persons about the waste management of
your used machines.
Waste Procedure
(EMF).
All operators must follow the following procedures to minimize the risk of exposure to EMF;
secured as far as possible with the joining materials (tape, cable ties etc.).
• The operator’s body and head should be kept as far away from the welding / cutting machine
and cables as possible,
• Welding / cutting and electric cables should not be wrapped around the body of the machine in
any way,
• The body of the machine should not get caught between the welding / cutting cables. The source
cables must be kept away from the body of the machine, both being placed side by side,
• The return cable must be connected to the workpiece as close as possible to the work area,
• The welding / cutting machine should not rest against the power unit, ensconce on it and not
work too close to it,
• Welding / cutting work should not be performed when carrying the wire supply unit or power
unit.
EMF may also disrupt the operation of medical implants (materials placed inside the body), such
as pacemakers. Protective measures should be taken for people who carry medical implants. For
example, access limitation may be imposed for passers-by, or individual risk assessments may be
conducted for welders. Risk assessment should be conducted and recommendations should be
made by a medical professional for users who carry medical implants.
• Do not expose the machine to rain, prevent the machine from splashing water or
pressurized steam.
Protection
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1- Current Adjustment Pot 7- Welding Mode Selection Button
2- Current Display 8- Earth Cable and Welding Cable Socket (-)
3- Voltage Display 9- Handle
4- Earth Cable and Welding Cable Socket (+) 10- Remote Control Connector Inlet
5- Hot Start Adjustment Pot 11- ON / OFF Switch
6- Arc Force Adjustment Pot 12- Mains Cabla Inlet
TECHNICAL INFORMATION
1.1 General Information
ID 400E is an inverter type portable, tri-phase DC MMA welding machine designed to weld stick electrodes
up to 6.0 mm. Due to descending characteristics of the inverter technology it provides stable arc and good
restriking performance. Initial striking ability of the electrodes can be improved via Hot Start potentiometer
and certain electrodes like basic electrodes which have tendency to short circuit and stick to the weld pool
could be avoided by adjusting the Arc Force potentiometer. It can be used as a Touch-Scratch DC TIG welder
if a TIG torch with a valve is connected. ID 400E can also be used with long welding cables up to 25 m. Plus,
wireless and cable remote control options are possible.The machine is fan cooled and thermally protected
against over heating.
Figure 1 : ID 400E
1
5
9
10
11
12
6
7
8
3
4
2
1.2 Machine Components
Technical Information
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1.3 Product Label
4 minutes should be kept idle for the machine cool down (zone 2).
Duty Cycle
6 min. 6 min.6 min.4 min. 4 min. 4 min. Time (min.)
Duty Cycle
Open Circuit Voltage
Rated Welding Current
Mains Voltage and Frequency
Protection Class
Rated Welding Voltage
Rated Power
Rated Mains Current
X
U
I
U
IP21S
U
S
I
Direct Current
MMA Welding
Vertical Characteristic
Mains Input 3-Phase Alternating Current
Suitable for Operation at Hazardous
Environments
TIG Welding
Technical Information
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Technical Information
1.4 Technical Data
UNIT
V
VDC
kVA
mm
ADC
ADC
kg
mm
ID 400E
1.5 Accessories
400
1.60 - 6.00
86
5 - 400
22.9
585 x 307 x 515
32
IP 21S
TECHNICAL DATA
Mains Voltage (3-phase 50-60 Hz)
Stick Electrode Diameter Range
Welding Current Range
Protection Class
Rated Power
Dimensions (l x w x h)
Rated Welding Current
Weight
Open Circuit Voltage
STANDARD ACCESSORIES
Workpiece Clamp and Cable
Electrode Clamp and Cable
QTY
1
1
7905203503 (35 mm² - 3 m)
7906203503 (35 mm² - 3 m)
OPTIONAL ACCESSORIES
Remote Control 10m
Rack (4, vertical)
Remote Control 20m
Rack (6, vertical)
Remote Control 30m
Rack (9, vertical)
Remote Control 40m
Lava TIG 20V (4 m) TIG Torch
Remote Control 50m
Lava TIG 20V (8 m) TIG Torch
Transport Trolley
QTY
1
1
1
1
1
1
1
1
1
1
1
7900000210
7900000804
7900000220
7900000807
7900000230
7900000809
7900000240
7111020004
7900000250
7111020008
7900000600
ID 400E
ID 400E
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INSTALLATION
2.1 Delivery Control
Make sure that all the materials you have ordered have been received. If any material is missing or damaged,
contact your place of purchase immediately.
The standard box includes the following;
• Workpiece clamp and cable • User manual
• Electrode clamps and cable
In case of a damaged delivery, record a report, take a picture of the damage and report to the transport
company together with a photocopy of the delivery note. If the problem persists, contact the customer service.
2.2 Installation and Operation Recommendations
• For a better performance, place the machine at least 30 cm away from the surrounding objects. Pay attention
to overheating, dust and moisture near the machine.
machine at a lower current or a lower duty cycle.
• Avoid welding outdoors in windy and rainy weather circumstances. If welding is necessary in such cases,
protect the welding area and the welding machine with a curtain and canopy. If you weld indoors, use a
suitable fume extraction system. Use breathing apparatus if there is a risk of inhaling welding fumes and gas
machine and this may invalidate the warranty.
• Use the fuse that is compliant with your system.
• Secure the ground cable as close as possible to the welding area.
• Do not allow the welding current to pass through equipment other than the welding cables.
• Secure the gas cylinder to the wall with a chain.
• The welding cables and the mains cable must not be wrapped in the machine housing during operation.
Symbols and their meanings on the device
Welding may be dangerous. Proper working conditions should be ensured and necessary precautions
should be taken. Specialists are responsible for the machine and have to be equipped with the necessary
equipment and those who are not relevant should be kept away from the welding area.
This device is not compatible with IEC 61000-3-12. If it is desired to connect to the low voltage mains used
in homes, it is essential that the installer or the person who will operate the machine to make the electrical
connection has information on the machine’s connectivity. In this case the responsibility will be assumed
by the person who will perform the installation or by the operator.
The safety symbols and warning notes on the device and in the operating instructions must be observed
and the labels must not be removed.
Grids are intended for ventilation. The openings should not be covered in order to provide good cooling and
no foreign objects should be inserted.
Installation
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2.6 TIG Welding Connections
• According to the polarity of the electrode to be used, insert
welding cables into the appropriate outlet and tighten them by
turning clockwise.
• Connect the earth clamp tightly to the workpiece as close as
possible to the welding area.
• TIG torch with a valve should be used.
• Connect the TIG torch power cable to the negative outlet and the
earth cable to the positive outlet of the machine.
• Install the Argon gas regulator onto the Argon gas cylinder.
• Connect the gas hose of the torch to the gas regulator.
Figure 3 : MMA Welding Connections
Figure 5 : TIG Welding Connections
Figure 4 : Connecting Gas Cylinder
2.3 Mains Plug Connection
2.5 Connections for MMA Welding
For your safety, never use the mains cord of the machine without a plug.
• No plug has been connected to the mains cable since there may different types of outlets available in plants,
the grounding cable marked with and a yellow / green color is present.
• After connecting the plug to the cable, do not attach it to the outlet at this stage.
Installation
• Check the 3-phase with a voltmeter before connecting the machine to
the mains. After detecting that each phase is 400V (± 40V), attach the
plug into the wall outlet.
• Start the machine with the on / off switch.
• Turn the machine off by turning the switch back to the “0” position
after hearing the fan sound and seeing the ammeter and voltmeter
lights are on. Figure 2 : Mains Connection
2.4 Connection to Mains
When plugging the power plug into the outlet, make sure that the power switch is set to “0”.
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Current Adjustment Pot
1
Current Display
Displays the welding current during welding, displays the adjusted current when the machine doesn’t
weld.
2
Voltage Display
Displays the open circuit voltage and the welding voltage during welding.
3
Hot Start Adjustment Pot
4
Arc Force Adjustment Pot
5
Welding Mode Selection Button
6
Touch-Scratch TIG Welding Led
Light when touch-scratch TIG welding mode is selected.
7Cellulosiz Electrode Welding Led
Light when cellulosiz electrode welding mode is selected.
8
Basic Electrode Welding Led
Light when basic electrode welding mode is selected.
9
Rutile Electrode Welding Led
Light when rutile electrode welding mode is selected.
10
1
4
5
6
7
8
9
10
2
3
3.1 User Interface
OPERATION
Operation
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3.2 MMA Welding
3.3 Touch-Scratch TIG Welding
3.4 Remote Control (Optional)
• Push the welding mode selection button for selecting the stick electrode welding mode. Stick electrode
welding led ligths.
• Adjust the current via current adjustment pot.
• Below table can be used as a rough reference for mild steel electrodes. For exact parameters, please refer to
the electrode manufacturer’s recommendations.
• For better ignition turn the HOT START pot clock-wise. Welding arc can drill the metal when it is very thin and
hot start is high.
• ARC FORCE is useful for electrodes which have tendency the pot clock-wise will decrease the tendency to
stick. If ARC FORCE is adjusted too high, spatter increases.
• Start welding. You can observe welding current and voltage by current display and voltage display.
• Push the welding mode selection button for selecting Touch-Scratch TIG welding mode.
Touch-Scratch welding led lights.
• Adjust the current via current adjustment pot.
• Start welding. You can observe welding current and voltage by current display and voltage display.
• It is possible to connect wireless or cable remote control unit. In this case, appropriate control socket must be
• When the remote control connector is connected to the machine, ampere adjustment knob on the machine is
disabled automatically and current adjustment is made by the remote control.
Operation
Rutile Basic Cellulosic
2.0
2.5
3.25
4.0
5.0
6.0
40-60 A
60-90 A
100-140 A
140-180 A
200-240 A
260-300 A
-
60-90 A
100-130 A
140-180 A
200-250 A
-
-
60-100 A
70-130 A
120-170 A
160-200 A
-
Diameter (mm)
18 ID 400E
EN
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Never operate the machine when covers are open.
MAINTENANCE AND SERVICE
be responsible for any accidents that may occur by unauthorized interventions.
• Parts that will be used during repair can be obtained from our authorized services. The use of original spare
parts will extend the life of your machine and prevent performance losses.
• Always contact the manufacturer or an authorized service designated by the manufacturer.
• Never make interventions yourself. In this case the macufacturer warranty is no langer valid.
• Always comply with the applicable safety regulations during maintenance and repair.
• Before performing any work on the machine for repair, disconnect the machine’s power plug from the power
supply and wait for 10 seconds for the capacitors to discharge.
4.1 Maintenance
Daily Maintenance
• Do not remove the warning labels on the device. Replace the worn/torn labels with
the new ones. Labels can be obtained from the authorized service.
• Check your torch, clamps and cables. Pay attention to the connections and the
durableness of the parts. Replace the damaged/defective parts with the new ones.
Do not ever make additions to/repair the cables.
• Ensure adequate space for ventilation.
process.
• Clean and tighten fasteners such as bolts and nuts.
• Check the electrode clamp and grounding clamp cables.
• Open the side covers of the machine and clean with low pressure dry air. Do not
apply compressed air to electronic components at close distance.
• Check the socket to which the power supply plug of the machine is connected. If
there is any looseness in the power cable connection points of the socket, remove
such looseness. If there is an arc or expansion in the socket slots, replace them with
new ones.
• Check the power supply plug of the machine. If there is any looseness in the power
cable connection points in the electricity plug, remove such looseness. If there is an
arc or deformation at the ends of the plug, replace it with a new one.
or
Every 6 Months
NOTE: The above mentioned periods are the maximum ones that should be applied if no problems are
encountered in your device. Depending on the work load and contamination of your work environment,
you can repeat the above processes more frequently.
Maintenance and Service
19ID 400E
EN
www.magmaweld.com USER MANUAL | РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ | KULLANIM KILAVUZU
Maintenance and Service
4.2 Error Codes
Error Code Error Cause Solution
E08
E04
ERR-T1
E02
• Let the machine on for a while in
order to cool down itself with the
cooling fan. After is cools enough,
you can go on welding
• Switch off and switch on. If the
error still exists, check the mains
voltage whether it is within the
range of 340V-420V or not. If the
error still exists, contact the
authorized service
• Machine is overheated because of
high ambient temperature of
exceeding duty cycle
• Error/Errors may exist in any
electronic card
Thermal
Error
Power Module
Error
• Check the mains connection cables
and the voltage. Make sure the
correct voltage input is provided.
If the mains voltage is normal,
contact the authorized service
• Mains voltage may have decreased
Mains Voltage
Low
• Check the mains connection cables
and the voltage. Make sure the
correct voltage input is provided.
If the mains voltage is normal,
contact the authorized service
• Mains voltage may have increased
Mains Voltage
High
20 ID 400E
EN
www.magmaweld.comUSER MANUAL | РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ | KULLANIM KILAVUZU
ANNEX
5.1 Spare Parts List
DEFINITIONNO
1
3
5
7
9
2
4
6
8
10
11
12
ID 400E
Potency Button Small
Electronic Card E206A-1 V1.4 (400E V2)
Power Transformer
Cooling Fan
Hall Effect Sensor
Electronic Card E202A-FLT V1.1
Potency Button Big
Pacco Switch
Electronic Card E202A-3-400
Electronic Card E202A-4A (400E V2)
Welding Socket
Control Transformer
Electronic Card E202A-12
Thermostat
Choke Coil
A229500001
K405000219
A366000025
A250200015
A830900008
K405000199
A229500002
A308033005
K405000130
K405000218
A377900106
A366100004
K405000137
A314800107
A430100012
A421000027
Annex
UM_IDE400_082022_082022_001_68
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