Dometic Waeco ASC 6100G Инструкция по эксплуатации

  • Здравствуйте! Я ознакомился с руководством по эксплуатации агрегата WAECO ASC 6100G для обслуживания автомобильных кондиционеров. Это устройство поддерживает различные хладагенты и имеет как автоматические, так и ручные режимы работы. Я готов ответить на ваши вопросы о его функциях, технических характеристиках и использовании. Задавайте свои вопросы!
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WAECOASC6100G
EN A/C service unit
Operating manual.......................................................3
FR Poste de service climatisation
Manuel d’utilisation...................................................39
DE Klimaservicegerät
Bedienungsanleitung................................................ 77
RU Станция по обслуживанию кондиционеров
Инструкция по эксплуатации....................................115
ES Estación de mantenimiento de aire acondicionado
Instrucciones de uso................................................154
Copyright
©2023DometicGroup.Thevisualappearanceofthecontentsofthismanualisprotectedbycopyrightandde
signlaw.Theunderlyingtechnicaldesignandtheproductscontainedhereinmaybeprotectedbydesign,patent
orpendingpatent.ThetrademarksmentionedinthismanualbelongtoDometicSwedenAB.Allrightsarere
served.
EN
English
Originalinstructions
1Importantnotes...............................................................................................................................................3
2Aboutthemanual............................................................................................................................................3
3TargetGroup...................................................................................................................................................3
4Hotline.............................................................................................................................................................4
5Explanationofsymbols...................................................................................................................................4
6Safetyinstructions.......................................................................................................................................... 4
7ScopeofDelivery............................................................................................................................................6
8Accessories.................................................................................................................................................... 6
9Intendeduse...................................................................................................................................................6
10 Technicaldescription...................................................................................................................................... 7
11 OverviewoftheA/Cserviceunit.................................................................................................................... 8
12 Initialstartup................................................................................................................................................ 10
13 Operation......................................................................................................................................................15
14 Servicetasks................................................................................................................................................ 25
15 Troubleshooting............................................................................................................................................31
16 Disposal........................................................................................................................................................32
17 TechnicalData..............................................................................................................................................32
1 Importantnotes
Pleasereadtheseinstructionscarefullyandfollowallinstructions,guidelines,andwarningsincludedinthisproductmanualinordertoensurethatyouinstall,use,andmaintaintheproductproperlyatall
times.TheseinstructionsMUSTstaywiththisproduct.
Byusingtheproduct,youherebyconfirmthatyouhavereadallinstructions,guidelines,andwarningscarefullyandthatyouunderstandandagreetoabidebythetermsandconditionsassetforthhere
in.Youagreetousethisproductonlyfortheintendedpurposeandapplicationandinaccordancewiththeinstructions,guidelines,andwarningsassetforthinthisproductmanualaswellasinaccordance
withallapplicablelawsandregulations.Afailuretoreadandfollowtheinstructionsandwarningssetforthhereinmayresultinaninjurytoyourselfandothers,damagetoyourproductordamagetoother
propertyinthevicinity.Thisproductmanual,includingtheinstructions,guidelines,andwarnings,andrelateddocumentation,maybesubjecttochangesandupdates.Foruptodateproductinformation,
pleasevisitdocuments.dometic.com.
2 Aboutthemanual
ThisoperatingmanualdescribesA/Cserviceunits.
ItcontainsalltheinstructionsnecessaryforsafeandeffectiveoperationoftheA/Cserviceunit.Beforestarting
theA/Cserviceunitforthefirsttime,readthisoperatingmanualcarefully.
Notetheinformationinthecurrentmaterialsafetydatasheets.Theycanbefoundat:dometic.com/sds
KeepthisoperatingmanualinthecompartmentoftheA/Cserviceunit,sothatanyinformationyouneedisal
waysathand.
Findthismanualinotherlanguagesonlineon
https://documents.dometic.com/search/?query=4445103553.
3 TargetGroup
Onlypeoplethathaveprovenunderstandingtoidentifyandavoidthehazardsinvolvedmayoperateandmaintain
theA/Cserviceunit.Thisknowledgemaybegatheredbyanyappropriatetrainingorsupervision.
3
EN
4 Hotline
IfyouneedmoreinformationontheA/Cserviceunitthatisnotcontainedinthismanual,pleasecontactthehot
line:Tel.:+49(0)25728790
5 Explanationofsymbols
WARNINGSafetyinstruction:Indicatesahazardoussituationthat,ifnotavoided,couldresultindeathor
seriousinjury.
CAUTIONSafetyinstruction:Indicatesahazardoussituationthat,ifnotavoided,couldresultinminoror
moderateinjury.
NOTICEIndicatesasituationthat,ifnotavoided,canresultinpropertydamage.
NOTESupplementaryinformationforoperatingtheproduct.
6 Safetyinstructions
WARNINGFailure to obey these warnings could result in death or serious injury.
Observenationalworksafetyregulations.
Observethesafetyinstructionsinthisoperatingmanual.
TheA/Cserviceunitmayonlybeusedbypersonnelwhoareabletodemonstratetheappropriate
specialisttrainingandarefamiliarwiththeoperationandbasicprinciplesoftheA/Cserviceunit,of
airconditioningsystemsandofrefrigerants.
TheA/CserviceunitmayonlyberepairedbypersonnelauthorizedbyDometic.
Onlyusethedeviceforitsintendedpurpose.
CAUTIONFailure to obey these cautions could result in minor or moderate injury.
DonotmakemodificationstotheA/Cserviceunit.
Riskofinjuryfromburstingcomponentsifthepermittedtemperaturelimitsareexceeded:Onlytrans
porttheA/Cserviceunitwithoutrefrigeranttoavoidexcesspressure.
TheA/Cserviceunitmaynotbestoredoutdoors.
StoretheservicehosesinthehosepocketwhentheA/Cserviceunitisnotinuse.
6.1 Operatingthedevicesafely
WARNINGFailure to obey these warnings could result in death or serious injury.
DonotoperatetheA/Cserviceunitinareaswherethereisariskofexplosion(forexample,battery
chargingroomsorsprayingbooths).Operateonlyaccordingtherespectivenationalhealthandsafety
regulations.
DonotpumpcompressedairintotherefrigerantlinesoftheA/Cserviceunitorthevehicleaircondi
tioningsystem.Amixtureofcompressedairandrefrigerantcanbeflammableorexplosive.
• RiskofinjuryduetounplannedorunintendedswitchingonoftheA/Cserviceunit:Switchoff
theA/Cserviceunitpriortoallmaintenanceworkanddisconnectthemainscablefromthemains
supply.PulltheplugfromthesocketorfromtheA/Cserviceunit.
• Riskofburnsfromcoldorhotcomponents:Wearprotectivegloves.
CAUTIONFailure to obey these cautions could result in minor or moderate injury.
DonotstartuptheA/Cserviceunitifitisdamaged.
EachtimeyoustartuportopuptheA/Cserviceunit,firstcheckwhethertheA/Cserviceunitandall
theservicehosesareundamagedandthatallvalvesareclosed.
Laytheservicehosesinsuchawaythattheyposenotrippinghazardforotherpersons.
4
EN
• Seriousinjuriesduetooverturningorfallingload:ThehandleisnotusedtolifttheA/Cservice
unit.OnlypushtheA/Cserviceunitonrollerstotransportit.
AlwayspositiontheA/Cserviceunitonlevelgroundandsecurethefrontwheels.
OnlyuseapprovedrefrigerantvesselswithsafetyvalvestorefilltheA/Cserviceunit.
AlwaysusethemainswitchoftheA/Cserviceunittoswitchitonandoff.Donotleavethedeviceun
attendedwhenitisswitchedon.
• Riskofinjuryfromleakingfluids:Leakingfluidsonthefloorcancausepersonstoslipandinjure
themselves.Wipeupleakedordrippedfluidsimmediatelyorabsorbthemwithasuitablebinding
agent.Disposeoftheminanenvironmentallysoundmanner.
NOTICEIndicates a situation that, if not avoided, can result in property damage.
NeverexposetheA/Cserviceunittoheavymoisture.
DonotoperatetheA/Cserviceunitoutdoorswhenitisraining.
DonotoperatetheA/Cserviceunitnearheatsources(suchasheaters)orindirectsunlight.
OnlyusetherefrigerantthatyouhavesetintheA/Cserviceunit.Ifotherrefrigerantsaremixedin,
thiscandamagetheA/Cserviceunitandthevehicleairconditioningsystem.
BeforeyoushutdowntheA/Cserviceunit,makesurethattheselectedprogramhasendedandthat
allvalvesareshut.Otherwiserefrigerantcanleak.
Whenyoumodifyvaluesinthemenus,alwayscomparethemwiththespecificationsonthevehicle.
Whenparking,usethebrakeleveronthefrontwheelstosecuretheA/Cserviceunitfromrolling
away.
6.2 Handlingtherefrigerantsafely
WARNINGFailure to obey these warnings could result in death or serious injury.
Donotcarryoutmaintenanceworkonthevehicleairconditioningsystemwhentheengineisatoperating
temperature.Whenperformingmaintenanceonthevehicleairconditioner,thesurfacetemperatureofat
tachmentpartsorsurroundingpartsmustbelessthantherefrigerant'sflashpoint:
R1234yf:405 °C
R134a:743 °C
R513A:notapplicable
CAUTIONFailure to obey these cautions could result in minor or moderate injury.
Wearpersonalsafetyequipment(safetygogglesandprotectivegloves)andavoidcomingintocon
tactwiththerefrigerant.Contactwiththerefrigerantdrawsoutbodyheatandtheaffectedareascan
freeze.
Donotinhalerefrigerantvapor.Althoughthevaporisnontoxic,itdisplacestheoxygenyouneedto
breathe.
Onlyusethedeviceinwellventilatedareas.
Refrigerantmaynotbeusedinlowlyingspacessuchasassemblypitsorsoakaways.Refrigerant
isheavierthanoxygenandthereforedisplacestheairyouneedtobreathe.Thiscancausealackof
oxygenwhenworkinginunventilatedassemblypits.
NOTICEIndicates a situation that, if not avoided, can result in property damage.
Makesurethatrefrigerantisnotabletoescapeandleakintotheenvironmentduringoperation,when
fillingordrainingrefrigerantorduringrepairandservicework.Thiswillprotecttheenvironment.Ital
soavoidsthedifficultyorimpossibilityofdetectingleaksinthevehicleorintheA/Cserviceunitdue
tothepresenceofrefrigerantinthevicinityoftheA/Cserviceunit.
Takesuitableprecautionstoensurethatleakingrefrigerantisnotabletogetintothedrainagesys
tem.
NOTESupplementary information for operating the product.
Specialinformationontherefrigerantandsafetymeasuresaswellastheprotectionofpersonnelandob
jects,includingfireprotection,canbefoundinthesafetysheetsoftherefrigerantmanufacturer.
5
EN
6.3 Safetymeasuresbytheoperator
TheoperatormustprovideoperatinginstructionsaccordingtorespectivenationalregulationsforeachA/Cservice
unit.TheseoperatinginstructionsmustbeusedtotrainpersonnelinhandlingtheA/Cserviceunit.
Theoperatormustensurethatpersonnelareinstructedinthefollowingpointsatleastonceayear:
Specialdangerswhendealingwithcompressedgases
Safetyguidelineswhendealingwithcompressedgases
Healthprecautionswhendealingwithcompressedgases
OperatingtheA/CserviceunitandperformingserviceworkontheA/Cserviceunit
Theoperatormustensurethatpersonnelappointedtoperformserviceandrepairworkaswellasleakinspections
arecertifiedtodealwithrefrigerantandfillingsystems.
Certificationandknowledgeoftheapplicableguidelinesandstandardscanbeacquiredfromatrainingcourseat
achamberoftrade,chamberofindustryandcommerceoratanyotherrecognizedtrainingfacility.
Thesystemoperatormustensurethatallservicehosesarelaidinsuchawaythattheycannotbedamagedwhen
theA/Cserviceunitisused.
7 ScopeofDelivery
TheA/Cserviceunitwastestedforleaksbeforeshipping.
Afterdelivery,checkthatallthepartslistedbelowarepresentandundamaged.
Ifanypartsaremissingordamaged,notifythecompanyresponsiblefortransportimmediately.
Description Ref.no.
Goggles/gloves 4445900107
Operatingmanual 4445103553
NOTICEDamage hazard
Forsafeoperationandcalibrationarefrigerant(R1234yf,R134a,R513A;notinscopeofdelivery)is
required.
Refrigerantvesselsaresuppliedwithvariousconnectingthreadsandadapters;thesearenotinthe
scopeofdelivery.
8 Accessories
Availableasaccessories(notincludedinthescopeofdelivery):
Description Ref.no.
ReplacementfilterforR134a,R513A 4440400009
ReplacementfilterforR1234yf 4445900221
Spareprinterroll(thermalpaper)(4pieces) 4445900088
Vacuumpumpoil(1000 mL) 8887200018
9 Intendeduse
TheA/Cserviceunitisintendedforperformingmaintenanceonvehicleairconditioningsystems.TheA/Cservice
unitisintendedforcommercialuse.
TheA/Cserviceunitmayonlybeusedtoservicevehicleairconditioningsystemsinwhichoneofthefollowingre
frigerantsisused:
R1234yf
R134a
R513A
6
EN
TheA/Cserviceunitisonlysuitableforapprovedoperatingfluids.
Thisproductisonlysuitablefortheintendedpurposeandapplicationinaccordancewiththeseinstructions.
Thismanualprovidesinformationthatisnecessaryforproperinstallationand/oroperationoftheproduct.Poorin
stallationand/orimproperoperatingormaintenancewillresultinunsatisfactoryperformanceandapossiblefail
ure.
Themanufactureracceptsnoliabilityforanyinjuryordamagetotheproductresultingfrom:
Incorrectassemblyorconnection,includingexcessvoltage
Incorrectmaintenanceoruseofsparepartsotherthanoriginalsparepartsprovidedbythemanufacturer
Alterationstotheproductwithoutexpresspermissionfromthemanufacturer
Useforpurposesotherthanthosedescribedinthismanual
Dometicreservestherighttochangeproductappearanceandproductspecifications.
10 Technicaldescription
10.1 WarningsontheA/Cserviceunit
Observetheoperatingmanual.
OnlyconnecttheA/CserviceunittoanACsocketwith230 V/240 V,50 Hz/60 Hz(seeTechnical
Dataonpage32).
ProtecttheA/Cserviceunitagainstrain.
Weargloveswhenhandlingrefrigerants.
Weargoggleswhenhandlingrefrigerants.
10.2 Safetydevices
Pressuremonitor:Switchesthecompressoroffifnormaloperatingpressureisexceeded.
Pressurereliefvalves:Additionalsafetymechanismtoprotectlinesorvesselsfromburstingifthepressure
continuestorisedespitethesafetypressuremonitor.
Fanmonitor:Checksthefansworkproperlyatstartup.
10.3 Standbymenu
Thestandbymenushowsthefollowinginformation:
Refrigerantquantity
Freshoilquantity
UVadditivequantity
Time
Date
10.4 Basicmenu
Thebasicmenuisthestartmenutothefollowingfunctions:
Short selection
7
EN
Free selection
Other selections
11 OverviewoftheA/Cserviceunit
1 Display
2 Keypad
3 Lowpressuregauge
4 Highpressuregauge
5 Frontcover
6 Frontwheelswithwheelstops
7 USBport
8
EN
8 Containerforfreshoil
9 Drainedoilreceptacle
10 ContainerforUVtracer
11 Mainswitch
12 Fan
9
EN
12 Initialstartup
ThischapterdescribestheproceduresyouhavetocarryoutbeforeyoucanoperatetheA/Cserviceunit.
12.1 Settingupandswitchingon
NOTEInordertoachievecorrectmeasurements,theA/Cserviceunitmustbeplacedonalevelflatsur
faceduringoperation.Ignoreanyerrorcodeswhichoccurduringcommissioning(Troubleshootingon
page31)andskipbypressingENTER.
1. WheeltheA/Cserviceunittotheworkplaceandlockthefrontwheels.
2. Mounttheservicehoses.
3. Setthelengthoftheservicehoses(Settingthelengthoftheservicehosesonpage11).
4. ConnecttheA/Cserviceunittothepowersupply.
5. ToswitchtheA/Cserviceuniton,setthemainswitchtoI.
Theswitchondelayrunsfor35 sandthehousingisventilated.Thesoftwareversionnumberthenappearsin
thedisplayforseveralseconds:
mgas0081
mgas2107
XXXXXXXX
LF
DB
SW
SN000000
LE
ASCXXXXX
Dometic Germany GmbH
SW:
Softwarestatus
DB:
Database
SN:
Serialnumber
LF:
Languagefile
6. Oncethestartupprocedureiscomplete,theA/Cserviceunitrequirestheselectionoftherefrigerant(Select
ingtherefrigerantonpage10).
12.2 Selectingtherefrigerant
OninitialstartuptheA/Cserviceunitdisplaystherefrigerantselectionmenu.
1. Intherefrigerantselectionmenuusethecursorkeys or toselectthedesiredrefrigerant(inthefollowing
exampleR513A).
R‐513A
R‐1234yf
R‐134a
Refrigerant
2. PressENTERtoconfirm.
Thechosenrefrigerantisdisplayed.
10
EN
No
Yes
ENTEROK
R‐513A
Refrigerant
Confirm
3. PressENTERtoconfirmtheselectionandfollowtheinstructionsinthedisplayandprovidedhere:
ENTEROK
Oncedone,pressOK.
connectionhose!
PleaseinstallHP/LP
4. InstalltheHP/LPconnectionhoses.
5. PressENTERtoconfirm.
Wait !
Theservicehosesareevacuated.
6. Waituntiltheservicehosesareevacuated.
7. PressENTERtoconfirmthedisplayedrefrigerant:
ENTEROK
R ‐ 513A !
Usageonlywith
WARNING!
TheA/Cserviceunitrunsacleaningphaseoftheinternalvesselpressure.
pressuremb.
Internalvessel
Cleaningphase.
AfterwardstheA/Cserviceunitrunsasoftwaretest.
Don'tconnectto
Softwaretest.
Pleasewait!
theA/Csystemyet!
AfterwardstheA/CserviceunitdisplaystheStandbymenu:
Refrigerant g. XXXX
11:56:35 10/03/17
12.3 Settingthelengthoftheservicehoses
NOTE
Iflongerorshorterservicehosesarerequiredfortheunit,youhavetoadjustthefillingquantitiesto
thenewhoselengths.
Theservicehosesforthehighandlowpressuresidesmustalwaysbeofthesamelengthasother
wisethefillingquantitieswillnotbecorrectlymeasured.
1. Inthebasicmenuusethecursorkeys or toselectOther selections.
11
EN
Short selection
Free selection
Other selections
ENTER‐OK
2. PressENTERtoconfirm.
3. Usethecursorkeys or toselect Service
Service.
‐‐‐‐
4. PressENTERtoconfirm.
5. Enterthepassword7732.
6. Enterthehoselengthincentimetres.
7. PressENTERtoconfirm.
12.4 Selectingthelanguage
1. Pressthecursorkeys or .
2. Inthebasicmenuusethecursorkeys or toselectOther selections.
Short selection
Free selection
Other selections
ENTER‐OK
3. PressENTERtoconfirm.
4. Usethecursorkey toselectService.
5. PressENTERtoconfirm.
6. Enterthepassword5264.
7. Usethecursorkeys or toselectthepreferredlanguage.
8. PressENTERtoconfirm.
9. PressSTOP.
Thelanguagechosenisactiveandthestandbymenuisdisplayed.
12.5 Enteringthecompanydata
Thecompanydataisprintedoutwitheveryservicelog.
1. Inthebasicmenuusethecursorkeys or toselectOther selections.
Short selection
Free selection
Other selections
ENTER‐OK
2. PressENTERtoconfirm.
3. Usethecursorkey toselectService.
4. PressENTERtoconfirm.
5. Enterthepassword3282.
Thecompanydataisshowninthethirdlineofthedisplay.
Youcanenterfivelines,eachwithupto20characters.
ThedisplayshowsthenumberoflinesofcompanydataafterthemessageEnter company data(01to05).
Usethecursorkeys or toselectthelineofcompanydatayouwant.
12
EN
6. Usethekeypadandthecursorkeystoenterthedata.Toswitchbetweenupperandlowercase,pressthe
key.Todeleteacharacter,brieflypresstheCkey.Todeletethecurrentline,pressandholddowntheCkey.
7. PressENTERtoconfirm.
8. PressSTOP.
Thesetdataisactivated.
9. PressSTOPagain.
Thestandbymenuisdisplayed.
12.6 Enteringthedateandtime
Dateandtimearerequiredforloggingoftheserviceprocedures.Thedateandthetimeareprintedalongwiththe
companydataoneveryservicelog.
1. Inthebasicmenuusethecursorkeys or toselectOther selections.
Short selection
Free selection
Other selections
ENTER‐OK
2. PressENTERtoconfirm.
3. Usethecursorkey toselectService.
4. PressENTERtoconfirm.
5. Enterthepassword8463.
6. Usethekeypadandthecursorkeystoentertheinformation.
7. PressENTERtoconfirm.
8. PressSTOP.
Thestandbymenuisdisplayed.
12.7 Editingdefaultvalues
TheA/Cserviceunithaspresetvaluesforthemostimportantservicetasks.Thedefaultvaluesappear
automaticallywhenyouselecttherespectivemenu.
Youcanalterthefollowingdefaultvaluesifnecessary:
Parameter Defaultvalue
Pressureincreasetesttimemin. 5
Vacuumtimemin. 20
Leaktestmin. 4
PAGoilml.(additionalquantity) 0
UVtracerml. 0
FillingQt.g. 500
Displaylogo? Yes
1. Inthebasicmenuusethecursorkeys or toselectOther selections.
Short selection
Free selection
Other selections
ENTER‐OK
2. PressENTERtoconfirm.
3. Usethecursorkey toselectService.
4. PressENTERtoconfirm.
5. Enterthepassword7388.
6. Usethekeypadandthecursorkeystoentertheinformation.
13
EN
7. PressENTERtoconfirm.
8. PressSTOP.
Thestandbymenuisdisplayed.
12.8 InsertingthecontainersforoilandUVadditive
NOTICEDamage hazard
Onlyuseoilsapprovedforthecorrespondingrefrigerant.Observethemanufacturer'sinstructions.
Pushthecontainersintothesnaplocks:
Containerforfreshoil(8)
Drainedoilreceptacle(9)
ContainerforUVtracer(10)
12.9 Fillinguptheinternalrefrigerantcontainer
WhentheA/Cserviceunitisstartedforthefirsttime,theA/CserviceunitdisplaysError 12,becausetheinter
nalrefrigerantvesselmustbefilledfromanexternalrefrigerantvesselwithatleast2000 gofrefrigerant.
1. PressSTOPtoconfirm.
Thecurrentsupplyquantitiesaredisplayedinthestandbymenu.
2. ConnecttheexternalrefrigerantvesseltotheA/Cserviceunit.
NOTEObservetheinstructionsontherefrigerantvessels.VesselsfortheR1234yfrefrigeranthavea
lefthandthread.
Therearethreedifferenttypesofrefrigerantvesselavailable:
Refrigerantvesselswithoutrisingpipe:Theserefrigerantvesselshaveoneconnection.WhenfillingtheA/C
serviceunit,theconnectionmustbeonthebottom(turnthevesselupsidedown).
Refrigerantvesselswithrisingpipe:Theserefrigerantvesselshaveoneconnection.WhenfillingtheA/Cser
viceunit,theconnectionmustbeatthetop(placethevesselupright).
Refrigerantvesselswithrisingpipe:Theserefrigerantvesselshavetwoconnections.TotopuptheA/Cser
viceunit,usetheconnectionmarkedwithL(=liquid).WhenfillingtheA/Cserviceunit,theconnectionmust
beatthetop(placethevesselupright).
14
EN
3. Inthebasicmenuusethecursorkeys or toselectOther selections.
Short selection
Free selection
Other selections
ENTER‐OK
4. PressENTERtoconfirm.
5. Usethecursorkeys or toselectInt. vessel filling.
Int. vessel filling
Flushing
Reset scales.
Service.
6. PressENTERtoconfirmandfollowtheinstructionsinthedisplayandprovidedhere:
Connect the HP hose
to the external tank
then open the valve
ENTER‐OK STOP‐EXIT
7. PressENTERtoconfirm.
Set the quantity,
then confirm!
Themaximumrefrigerantquantitywhichcanbeaddedappearsinthedisplay.
8. EntertherequiredamountandpressENTERtoconfirm.
Theinternalrefrigerantvesselisfilled.
Whenthefillingprocessisfinished,thiswillbeconfirmedbyanacousticsignal.
9. ClosethevalvesandpressENTERtoconfirm.
Afterfilling,thequantityofrefrigerantintheinternalcontainerisdisplayed.
10. PressSTOPtoexitthemenu.
11. PressSTOPagaintoaccessthestandbymenu.
12. DisconnecttheexternalrefrigerantvesselfromtheA/Cserviceunit.
TheA/Cserviceunitisnowreadyforoperation.
13 Operation
NOTICEDamage hazard
Whentheairconditioningsystemisbeingserviced,theengineandtheA/Cserviceunitmustbeswitched
off.
NOTE
TheA/Cserviceunitisonlysuitablefor230 V/240 V(seeTechnicalDataonpage32).
13.1 Shutdownincaseofrepair,emergenciesandmalfunctions
1. Toensurethatthedeviceisdisconnectedfromthepowersupplyforrepairs,switchitoffusingthemainswitch
andalsopulloutthepowerplug.
2. ToturnofftheA/Cserviceunitinanemergencyormalfunction,turnoffthemainswitch.
13.2 Shortselection
AfullyautomaticairconditioningserviceisstartedusingtheShort selectionmenu.Includedisaleaktestthat
mustbecarriedoutbeforeworkingonthevehicleairconditioner.Thevehicleairconditionerisfilledwithasam
15
EN
plerefrigerant.Thepressureinthevehicleairconditionermustremainconstantoveraperiodof5 min.Thevehi
cleairconditionercanonlybecompletelyfilledifthistesthasbeensuccessfullycompleted.Thesamplefillingis
thendrainedandthevehicleairconditionerevacuated.Thefinalfillingquantityiscompletelyfilleduptoensure
highfillingaccuracy.Youonlyhavetoenterthefillingquantityasshownonthelabelinthevehicle.
ThefollowingactionsareperformedautomaticallyinsuccessionintheShort selectionmenu:
Extractionoftherefrigerant
Recyclingtherefrigerant(purity=SAEJ2099)
Pressurerisetest
Drainingtheusedoil
Evacuatingthesystem
Leaktest/vacuumcheck
Fillingwithnewoiltotherequiredquantity
FillingwithUVadditive
Fillingofrefrigerant
Aftereachprocesshasbeenperformedaservicereportisprinted.Subsequentactionsareonlyinitiatedoncethe
precedingactionhasbeencompletedsuccessfully.
1. FittheservicehosesfortheA/Cserviceunittothevehicleairconditioningsystem,andopentheservicecou
plings.
2. Pressthecursorkey or toaccesthebasicmenu.
3. Inthebasicmenuusethecursorkeys or toselectShort selection.
Short selection
Free selection
Other selections
ENTER‐OK
4. PressENTERtoconfirm.
5. Usethekeypadandthecursorkeystoenterthevehicledata.
6. PressENTERtoconfirm.
7. Entertherefrigerantfillingquantity.Usethevalueshownonthefillingquantitiesstickerinthevehicleanden
teritusingthekeypadandthecursorkeysandpressENTER.
8. Usethecursorkeys or toselectwhethertheairconditioningsystemhastwoconnections(highpressure
andlowpressure)oronlyoneconnection(highpressureorlowpressure).
HP/LP PORT
HP PORT
LP PORT
ENTER‐OK STOP‐EXIT
9. PressENTERtoconfirm.
Thefullyautomaticairconditioningserviceisstarted.
Aftertheairconditioningservicehasfinished,youwillbepromptedtodisconnecttheA/Cserviceunit'sservice
hosesoffromthevehicleairconditioningsystem.
10. DisconnecttheservicehosesandpressENTERtoconfirm.
Theservicehoseswillnowbedrained.TheA/Cserviceunitisthenreadyforfurtheruse.
11. Putthevalvecapsofthevehicleairconditioningsystembackontheconnections.
13.3 UserCodes
ItispossibletoprotecttheA/Cserviceunitfromunauthorisedaccessusingpersonalusercodes.Whenthisfunc
tionisactivated,thesystemqueriestheusercodeafterbeingswitchedon,andtheA/Cserviceunitcannotbe
startedwithoutit.Upto10differentuserscanbecreatedwithindividualcodes.Userscanbecreatedusingthe
administratorcode.
13.3.1 Creatingusercodes
1. Inthebasicmenuusethecursorkeys or toselectOther selections.
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EN
Short selection
Free selection
Other selections
ENTER‐OK
2. PressENTERtoconfirm.
3. Usethecursorkey toselectServiceandpressENTERtoconfirm.
Flushing
Reset scales.
Service.
ENTER‐OK STOP‐EXIT
4. ToaccestheADMadministratormenuenterthepassword9786andpressENTERtoconfirm.
Service.
‐‐‐‐
5. Entertheadministratorcode0000(defaultsetting)andpressENTERtoconfirm:
Insert ADM Code
‐‐‐‐
NOTEForsecurityreasons,anewadministratorcodemustbeselectedeachtime,butnot0000as
thiswilldeactivatetheentirefunction.
6. Enterthenewadministratorcode:
ADM AREA
Insert new code
‐‐‐‐
7. Confirmthenewadministratorcode:
ADM AREA
Confirm new code
‐‐‐‐
8. Usethecursorkeys or toselecttheuser.
ADM AREA
User number
9. Createthefourdigitpersonalusercode.Onceacodeiscreatedhere,theA/Cserviceunitcanthenonlybe
operatedusingthiscode.
ADM AREA
User number 1
Insert new code
‐‐‐‐
10. Confirmthenewusercode:
ADM AREA
User number
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NOTEToswitchbetweenupperandlowercaseusetheyellowInfokey.
11. EntertheusernameandpressENTERtoconfirm:
ADM AREA
User number
1
User name
John Citizen
ADM AREA
User number 1
John Citizen
Theuseriscreatedandthemenuchangesagaintotheuserselection.
12. Proceedasfollows:
CreateanotheruserbyusingthecursorkeystoselectDatabaseandproceedasdescribed.
ToexitthemenupressSTOP.
13.3.2 Enteringusercodes
Ifausercodehasbeencreated,thesamecodemustbeusedtoenabletheA/Cserviceunit.
Entertheusercode.
ENTER USER CODE
‐‐‐‐
Ifyouenteranincorrectusercode,thefollowingerrormessageappears:
WRONG CODE
Oncethecorrectcodeisentered,theA/Cserviceunitisenabledandstartsup.Theuser'snameisdis
played:
John Citizen
13.4 Creatingapersonaldatabase
Youcanenterupto100customerspecificvehicleswiththecorrespondingfillingquantitiesinthisdatabase.The
personalentriesaresavedinthecontrolboard,notontheflashmemorycard.Theentrieswillberetainedeven
afterupdatingthesoftware.Theentriesarestoredchronologically,notalphanumerically.
1. Inthebasicmenuusethecursorkeys or toselectShort selection.
Short selection
Free selection
Other selections
ENTER‐OK
2. PressENTERtoconfirm.
3. Enterthevehiclelicenseplatenumber(thiscanalsobeleftblank)andpressENTERtoconfirm.
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EN
CAR DATA
PLATE NR:
4. Usethecursorkeys or toselectDatabaseandpressENTERtoconfirm.
Filling Qt.
g.
500
Database
ENTER‐OK STOP‐EXIT
5. SelectPersonal DBandpressENTERtoconfirm.
Personal DB
ALFA ROMEO
ASTON MARTIN
AUDI
6. Inthisemptydatabase,usethecursorkeys or toselecttherespectiveentryandpressENTERtocon
firm.
0
1
7. Tochangetheitem,presstheyellowInfokey.
0
g. ‐‐‐ 0
i‐DB set
8. Enterthevehicledata(model,type)intheblankfieldsandpressENTERtoconfirm.
____________
0
___________________
____________ g. ___ 0
9. EntertherefrigerantquantityandpressENTERtoconfirm.
AUDI 0
A4 (8E)
2000 ‐ 2004 g. 500
Theentryhasbeencreated.
AUDI 0
A4 (8E)
1
10. Proceedasfollows:
CreateanotherentrybyusingthecursorkeystoselectDatabaseandproceedasdescribed.
ToexitthemenupressSTOP.
13.5 TransferringtheconsumptionoftherefrigerantontoaUSB
flashdrive
Eachtimeasuctionorfillingprocess(singleprocessorfullyautomatic)iscompleted,theA/Cserviceunitstores
allthedataintheinternalmemory.AreportofthisdatacanbegeneratedandtransferredtoaUSBflshdrive.
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NOTETheUSBflashdrivemustbeformattedwiththeFAT32filesystem.
Eachreportissavedintwoformats:
AsanHTMLfile(tobeopenedwithanyinternetbrowser)
AsanXLSfile(tobeopenedwithMicrosoftExcel)
Thereportmaycontainalogo(e.g.theworkshoplogo)ifagraphiciscopiedtotheUSBflashdrivethatmeetsthe
followingrequirements:
Fileformat:JPEGformat
Filename:logo.jpg(eachletterinlowercase)
Screensize:370x50pixels
ThecompanyaddressinthereportistakenfromtheA/Cserviceunit(Enteringthecompanydataonpage12).
13.5.1 Annualreports
Afterthecalendaryearhaschanged,theA/Cserviceunitindicatesthatthedatastoredfromtheprevious
calendaryearshouldbetransferredtoaUSBflashdrive.AftertransferringtheannualdatatoaUSBflashdrive,it
isdeletedfromtheA/Cserviceunit'sinternalmemory.
1. InserttheUSBflashdriveintheUSBport.
2. Followtheinstructionsonthedisplay.
13.5.2 Manualreports
YoucanatanytimemanuallytransferamonthlyorannualreporttoaUSBflashdrive.
1. InserttheUSBflashdriveintheUSBport.
2. Inthebasicmenuusethecursorkeys or toselectOther selections.
Short selection
Free selection
Other selections
ENTER‐OK
3. PressENTERtoconfirm.
4. Usethecursorkey toselectServiceandpressENTERtoconfirm:
5. EnterthepasswordandpressENTERtoconfirm.
4910:Monthlyreport
4918:Annualreport
IfaUSBflashdrivehasnotbeeninsertedorisnotrecognised,theError 52messageappears.
6. Usethecursorkeys or toselecttherequiredentryandpressENTERtoconfirm.
7. Followtheinstructionsonthedisplay.
8. SwitchbacktothepreviousselectionusingSTOP.
13.6 Displayingrefrigerantconsumption
TheA/Cserviceunitsavesthedataontheamountofrefrigerantfilledandextracted.Youcanprintoutthisdata
asanannualormonthlyoverview.
1. Inthebasicmenuusethecursorkeys or toselectOther selections.
Short selection
Free selection
Other selections
ENTER‐OK
2. PressENTERtoconfirm.
3. Usethecursorkey toselectServiceandpressENTERtoconfirm.
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